EC
NP
O
Cooling fan motor terminal 2 and IPDM E/R terminal 24.
Cooling fan motor terminal 3 and IPDM E/R terminal 23.
Cooling fan motor terminal 4 and ground.
Refer to wiring diagram.
3. Also check harness for short to ground and short to power.
OK or NG OK >> GO TO 15.
NG >> GO TO 14. Component Inspection " .
OK or NG OK >> GO TO 16.
NG >> Replace cooling fan motor. .
OK or NG OK >> Replace IPDM E/R. Refer to
PG-27, " Removal and Installation of IPDM E/R " .
NG >> Repair or replace harness or connector.
Main 13 Causes of Overheating INFOID:0000000004500285
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference OFF 1 • Blocked radiator • Blocked condenser
• Blocked radiator grille
• Blocked bumper • Visual No blocking —
2 • Coolant mixture • Coolant tester See MA-15, " Anti-freeze Coolant Mixture Ratio " .
3 • Coolant level • Visual Coolant up to MAX level in reservoir tank and radiator
filler neck See
CO-35, " Inspection " .
4 • Radiator cap • Pressure tester See CO-40, " Checking Radiator Cap " .
ON* 2
5 • Coolant leaks • Visual No leaks See CO-35, " Inspection " .
ON* 2
6 • Thermostat • Touch the upper and
lower radiator hosesBoth hoses should be hot See
CO-45 , and
CO-47 ON*
1
7 • Cooling fan • CONSULT-III Operating See trouble diagnosis for
DTC P1217 (EC-1412, " Diagnosis Procedure " ).
OFF 8 • Combustion gas leak • Color checker chemical tester 4 Gas analyzerNegative —
ON* 3
9 • Coolant temperature
gauge • Visual Gauge less than 3/4 when
driving —
• Coolant overflow to res- ervoir tank • Visual No overflow during driving
and idling See
CO-35, " Changing
Engine Coolant " .
EC-1416< SERVICE INFOMATION >
[MR TYPE 2]
DTC P1217 ENGINE
OVER TEMPERATURE
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more informat ion, refer to CO-32 .
Component Inspection INFOID:0000000004500286
COOLING FAN MOTOR
Model with A/C
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
Models without A/C
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor. OFF*
4
10 • Coolant return from res-
ervoir tank to radiator • Visual Should be initial level in
reservoir tank See
CO-35, " Inspection " .
OFF 11 • Water control valve • Remove and inspect
the valve Within the specified value See
CO-47, " Removal
and Installation "
OFF 12 • Cylinder head • Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping) See
EM-185 .
13 • Cylinder block and pis- tons • Visual No scuffing on cylinder
walls or piston See
EM-199 .
Engine Step Inspection item Equipment Standard Reference Terminals
(+) (-)
Cooling fan motor 1 2 SEF888V
Speed
terminals
(+) ( −)
Cooling fan motor Low 1 4
2 3
High 1 and 2 3 and 4 SEF734W
GI
N
O P
TERMINOLOGY
SAE J1930 Terminology List INFOID:0000000004307379
All emission related terms used in this publication in accordance with SAE J1930 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
NEW TERM NEW ACRONYM /
ABBREVIATION OLD TERM
Air cleaner ACL Air cleaner
Barometric pressure BARO ***
Barometric pressure se nsor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPS Crank angle sensor
Canister *** Canister
Carburetor CARB Carburetor
Charge air cooler CAC Intercooler
Closed loop CL Closed loop
Closed throttle position switch CTP switch Idle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system ***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP ***
Crankshaft position sensor CKPS ***
Data link connector DLC ***
Data link connector fo r CONSULT-III DLC for CONSULT-III Di agnostic connector for CONSULT-III
Diagnostic test mode DTM Diagnostic mode
Diagnostic test mode selector DTM selector Diagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM II Mode II
Diagnostic trouble code DTC Malfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read
only memory EEPROM ***
Electronic ignition system EI system Ignition timing control
Engine control EC ***
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister EVAP canister Canister
Evaporative emission system EVAP system Canister control solenoid valve
Exhaust gas recirculation valve EGR valve EGR valve
MA
N
O P
PERIODIC MAINTENANCE
Introduction of Periodic Maintenance INFOID:0000000004305184
Two different maintenance schedules are provi ded, and should be used, depending upon the conditions in
which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic
maintenance at the same mileage/time intervals.
Schedule 1 INFOID:0000000004305185
Emission Control System Maintenance Abbreviations: R = Replace. I = Inspect. Correct or r eplace if necessary. [ ]: At the mileage intervals only
Schedule 1
Follow Periodic Maintenance Schedule 1 if your driving habits frequently includes
one or more of the following driving conditions:
• Repeated short trips of less than 5 miles (8 km).
• Repeated short trips of less than 10 miles (16 km) with outside temperatures re- maining below freezing.
• Operating in hot weather in stop-and-go “rush hour” traffic.
• Extensive idling and/or low speed driving for long distances, such as police, taxi or door-to-door delivery use.
• Driving in dusty conditions.
• Driving on rough, muddy, or salt spread roads.
• Towing a trailer, using a camper or a car-top carrier. Emission Control Sys-
tem Maintenance MA-9 Chassis and Body
Maintenance
MA-9Schedule 2
Follow Periodic Maintenance Schedule 2 if none of the driving conditions shown
in Schedule 1 apply to your driving habits. Emission Control Sys-
tem Maintenance MA-11 Chassis and Body
Maintenance MA-11 (HR)
MA-26 (MR)
Air cleaner filter NOTE (2) [R]MA-20 (HR)
MA-29 (MR)
EVAP vapor lines I*MA-25 (HR)
MA-36 (MR)
Fuel lines I*MA-29 Fuel filter NOTE (3)
—
Engine coolant NOTE (4) MA-17 (HR)
MA-26 (MR)
Engine oil R R R R R R R R MA-20 (HR)
MA-30 (MR)
Engine oil filter (Use
genuine oil filter or
equivalent) R R R R R R R R
MA-23 (HR)
MA-33 (MR)
Spark plugs (Iridium-
tipped type) Replace every 105,000 miles (169,000 km)
MA-24 (HR)
MA-34 (MR)
Intake and exhaust
valve clearance* NOTE (5) EM-119, " Cylinder
Head " (HR)
EM-227, " Standard
and Limit " (MR)
ENGINE MAINTENANCE (HR16DE)
MA-19
< SERVICE INFORMATION >
C
D E
F
G H
I
J
K
M A
B MA
N
O P
8. Continue to draw the vacuum until the gauge reaches 28 inches
of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications based on the altitude
above sea level.
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to br ing the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening.
12. Fill the cooling system reservoir tank to the specif ied level and install the radiator cap. Run the engine to
warm up the cooling system and top up the system as necessary.
FLUSHING COOLING SYSTEM 1. Install reservoir tank if removed. Refer to CO-16, " Component " .
2. Install radiator drain plug. •If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-96, " Disassem-
bly and Assembly " .
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring. Refer to CO-16, " Component " .
3. Fill radiator and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature.
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the cooling system.
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.
FUEL LINES
FUEL LINES : Checking Fuel Line INFOID:0000000004803414
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loos e connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
AIR CLEANER FILTER Altitude above sea level Vacuum gauge reading
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum LLIA0057E
SMA803A
MTC
N
O P
YES >> GO TO 6.
NO >> Adjust or replace air mix door cable. Refer to MTC-64, " Air Mix Door Cable Adjustment " .
OK >> GO TO 7.
NG >> Repair air leaks. YES >> GO TO 8.
NO >> Both hoses warm: GO TO 9. Component Inspection " (MR TYPE 1),
EC-1196," Component Inspection " (MR TYPE 2) or
EC-169, " Component Inspection " (HR16DE).
OK or NG OK >> System OK.
NG >> Repair or replace as necessary. Retest. OK >> GO TO 10.
NG >> Repair /replace as necessary. Retest GO TO 7. Changing Engine Coolant " (HR16DE) or
CO-35, " Changing Engine Coolant " (MR18DE) .
4. Start engine and warm it up to normal operating temperature.
5. Touch both the inlet and outlet heater hoses.
Is the inlet hose hot and the outlet hose warm? YES >> System OK.
NO >> Replace heater core and refill engine coolant. Refer to MTC-67, " Removal and Installation " .
Noise INFOID:0000000004307075
SYMPTOM: Noise
INSPECTION FLOW
PG
N
O P
BODY HARNESS (HATCHBACK) B5 F3 B/1 : A/C compressor F5 F25 B/10 : Park/n
eutral position (PNP) switch (with A/T)
B4 F4 — : Generator C3 F26 W/2 : Condenser-2
A4 F5 — : Generator ground C5 F27 — : Starter motor
E3 F6 GR/2 : Engine coolant temperature sensor C5 F28 — : Starter motor
D2 F7 B/6 : Electric throttle control actuator F5 F30 B/8 : Terminal cord assembly
G4 F8 SMJ : To E8 F2 F31 B/6 : Mass air flow sensor
B4 F9 — : Engine ground C5 F32 GR/1 : Oil pressure switch
G2 F10 GR/32 : ECM F5 F33 GR/6 : To E19
G2 F11 BR/48 : ECM C3 F34 GR/3 : Ignition coil No. 1 (with power transistor)
D3 F12 GR/4 : Air fuel ratio (A/F) sensor 1 C3 F35 GR/3 : Ignition coil No. 2 (with power transistor)
E2 F13 B/4 : Heated oxygen sensor 2 C3 F36 GR/3 : Ignition coil No. 3 (with power transistor)
C4 F14 B/2 : Knock sensor C3 F37 GR/3 : Ignition coil No. 4 (with power transistor)
D3 F15 B/3 : Crankshaft position sensor (POS) E5 F38 BR/3 : Revolution sensor
C4 F16 — : Engine ground E4 F39 — : Fusible link box (battery)
B4 F17 GR/2 : Fuel injector No. 1 E4 F40 — : Fusible link box (battery)
C4 F18 GR/2 : Fuel injector No. 2 E2 F41 GR/2 : Vehicle speed sensor
C4 F19 GR/2 : Fuel injector No. 3 F5 F45 GR/3 : Turbine revolution sensor
D4 F20 GR/2 : Fuel injector No. 4 E5 F46 GR/22 : CVT unit
D4 F21 B/3 : Camshaft position sensor (PHASE) E5 F4 7 B/3 : Powertrain revolution sensor (with A/T)
C3 F22 GR/2 : EVAP canister purge volume control
solenoid valve E3 F48 B/3 : Secondary speed sensor (with M/T)
PG
N
O P
Wiring Diagram Codes (Cell Codes)
INFOID:0000000004306667
Use the chart below to find out what each wiring diagram code stands for.
Refer to the wiring diagram code in the alphabetical index to find the location (page number) of each wiring
diagram. D4 D405 W/4 : Back door lock assembly C2 D413 B/1 : Rear window defogger (-)
D4 D406 W/2 : Back door request switch F3 D414 — : Body ground
E2 D407 W/2 : High mounted stop lamp Code Section Wiring Diagram Name
ABS BRC Anti-lock Brake System
A/C,M MTC Manual Air Conditioner
APPS1 EC Accelerator Pe dal Position Sensor
A/F EC Air Fuel Ratio Sensor 1
A/FH EC Air Fuel Ratio Sensor 1 Heater
APPS2 EC Accelerator Pe dal Position Sensor
APPS3 EC Accelerator Pe dal Position Sensor
ASC/BS EC ASCD Brake Switch
ASC/SW EC ASCD Steering Switch
ASCBOF EC ASCD Brake Switch
ASCIND EC ASCD Indicator
AT/IND DI A/T Indicator Lamp
AUDIO AV Audio
BACK/L LT Back-up Lamp
BA/FTS AT A/T Fluid Temperature Sensor and TCM Power Supply
B/DOOR BL Back Door Opener
BRK/SW EC Brake Switch
CAN AT CAN Communication Line
CAN CVT CAN Comm unication Line
CAN EC CAN Communication Line
CAN LAN CAN System
CHARGE SC Charging System
CHIME DI Warning Chime
COOL/F EC Cooling Fan Control
COMBSW LT Combination Switch
CVTIND DI CVT Indicator Lamp
D/LOCK BL Power Door Lock
DEF GW Rear Window Defogger
DTRL LT Headlamp - Wi th Daytime Light System
ECTS EC Engine Coolant Temperature Sensor
ENGSS AT Engine Speed Signal
EPS STC Electronic Controlled Power Steering
ETC1 EC Electric Throttle Control Function
ETC2 EC Throttle Control Motor Relay
ETC3 EC Throttle Control Motor
F/FOG LT Front Fog Lamp
F/PUMP EC Fuel Pump
FTS AT A/T Fluid Temperature Sensor
FTS CVT CVT Fluid Temperature Sensor Circuit
FTTS EC Fuel Tank Temperature Sensor
FUEL EC Fuel Ignition System Function
HEATER MTC Heater System