OCCUPANT CLASSIFICATION SYSTEM CONTROL UNITSR-19
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OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT
Removal and InstallationINFOID:0000000003775165
The occupant classification control unit, occupant cl assification (pressure) sensor, and bladder are an integral
part of the front passenger seat cushion and are replaced as an assembly. Refer to SE-50, "
Removal and
Installation" to remove the seat, and SE-68, "Disassembly and Assembly" to replace the seat cushion.
Revision: December 20092009 QX56
SR-20
< ON-VEHICLE REPAIR >
COLLISION DIAGNOSIS
COLLISION DIAGNOSIS
For Frontal CollisionINFOID:0000000005867710
FOR FRONTAL COLLISION: When SRS is activated in a collision
CAUTION:
Due to varying models and option levels, not all parts listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensure that all vehicle body and structural repairs have been
completed.
2. Replace the diagnosis sensor unit.
3. Remove the front air bag modules, crash zone sens or assembly, bracket and seat belt pre-tensioner
assemblies.
4. Check the SRS components using the table below: Replace any SRS components showing visible signs of damage. (dents, cracks and deformation, etc.)
5. Install new front air bag modules, crash zone sens or assembly, bracket and seat belt pre-tensioner
assemblies.
6. Perform self-diagnosis using CONSULT-III or air bag warning lamp. Refer to SRC-15, "
Self-Diagnosis
Function (Without CONSULT-III)" for details.
Ensure entire SRS operates properly.
7. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to SRC-13, "
SRS Operation Check".
SRS INSPECTION (FOR FRONTAL COLLISION)
Part Inspection
Driver air bag module If the driver air bag has deployed:
REPLACE
Install with new fasteners.
Front passenger air bag module
(if equipped) If the front passenger air bag has deployed:
REPLACE
Install with new fasteners.
Crash zone sensor If any of the front air bags or seat belt pre-tensioners* have been activated:
REPLACE the crash zone sensor and bracket with new fasteners.
*: Confirm seat belt pre-tensioner activation using CONSULT-III only.
Seat belt pre-tensioner assem-
blies
(All applicable locations: buckle,
retractor, lap outer) If either the driver or passenger seat belt pre-tensioner* has been activated:
REPLACE all seat belt pre-tensioner assemblies with new fasteners.
*: Confirm seat belt pre-tensioner activation using CONSULT-III only.
Diagnosis sensor unit If any of the SRS components have been activated:
REPLACE the diagnosis sensor unit.
Install with new fasteners.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for de- formities.
3. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall.
6. If damaged—REPLACE.
Spiral cable If the driver front air bag has deployed:
REPLACE the spiral cable.
Occupant classification system
(Passenger seat) 1. Remove passenger seat assembly.
2. Check control unit case for dents, cracks of deformities.
3. Check connectors and pressure sensor tube for damage, and terminals for deformities.
4. Check seat frame and cushion pan for dents or deformities.
5. If no damage is found, reinstall seat with new fasteners.
6. If damaged — REPLACE seat cushion assembly with new fasteners.
Revision: December 20092009 QX56
COLLISION DIAGNOSISSR-21
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FOR FRONTAL COLLISION: When SRS is not activated in a collision
CAUTION:
Due to varying models and option levels, not all parts listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensur e that all vehicle body and structural repairs have been
completed.
2. Check the SRS components using the table below: Replace any SRS components showing visible signs of damage. (dents, cracks and deformation, etc.)
3. Perform self-diagnosis using CONSULT-III or air bag warning lamp. Refer to SRC-15, "
Self-Diagnosis
Function (Without CONSULT-III)" for details.
Ensure entire SRS operates properly.
4. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRC-13, "
SRS Operation Check".
SRS INSPECTION (FOR FRONTAL COLLISION)
Harness and connectors 1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. If damaged—REPLACE the damaged harness. Do not attempt to repair, splice or modify any SRS harness.
Instrument panel assembly If the passenger front air bag has deployed: REPLACE the instrument panel assembly. (integrated type)
Part
Inspection
Part Inspection
Driver air bag module If the driver air bag has NOT been activated:
1. Remove driver air bag module. Check harness cover and connectors for damage, terminals for deformities, and harness for binding.
2. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
3. If no damage is found, reinstall with new fasteners.
4. If damaged—REPLACE. Install driver air bag modules with new fasteners.
Front passenger air bag module
(if equipped) If the front passenger air bag has NOT been activated:
1. Remove front passenger air bag module. Check harness cover and connectors for damage,
terminals for deformities, and harness for binding.
2. Install front passenger air bag module into the instrument panel to check fit with the instrument panel.
3. If no damage is found, reinstall with new fasteners.
4. If damaged—REPLACE. Install front passenger air bag modules with new fasteners.
Crash zone sensor If the front air bags or seat belt pre-tensioners have NOT been activated:
1. Remove the crash zone sensor. Check harness connectors for damage, terminals for defor- mities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the crash zone sensor and bracket.
3. Install the crash zone sensor to check fit.
4. If no damage is found, reinstall with new fasteners.
5. If damaged—REPLACE the crash zone sensor and bracket with new fasteners.
Seat belt pre-tensioner assem-
blies
(All applicable locations: buckle,
retractor, lap outer) If the pre-tensioners have NOT been activated:
1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and harness for
binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. Check seat belt adjuster for damage.
5. Check for deformities of the center pillar inner.
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
7. If no damage is found, reinstall seat belt pre-tensioner assembly.
8. If damaged—REPLACE. Install the seat belt pre-tensioners with new fasteners.
Revision: December 20092009 QX56
SR-22
< ON-VEHICLE REPAIR >
COLLISION DIAGNOSIS
For Side and Ro llover Collision
INFOID:0000000005867711
FOR SIDE AND ROLLOVER COLLISION: Wh en SRS is activated in a collision
CAUTION:
Due to varying models and option levels, not all part s listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensure that all vehicle body and structural repairs have been
completed.
2. Replace the following components:
- Front seat back assembly (on the side on which side air bag is activated).
- Door finisher (on the side on which door-mounted curtain air bag is activated).
- Pop-up roll bar assemblies and pop-up roll bar covers.
- Side air bag (satellite) sensor LH/RH (on the side on which side air bag is activated).
- Diagnosis sensor unit.
- Seat belt pre-tensioner assemblies.
3. Check the SRS components and the related parts using the following table. Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation, etc.).
4. Perform self-diagnosis using CONSULT-III and “AIR BAG” warning lamp. Refer to SRC-13, "
SRS Opera-
tion Check" for details. Make sure entire SRS operates properly.
5. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to SRC-15, "
Self-Diagnosis Function (Without CONSULT-III)".
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)
Diagnosis sensor unit If none of the SRS components have been activated:
1. Check case for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new fasteners.
4. If damaged—REPLACE. Install diagnosis sensor unit with new fasteners.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for defor- mities.
3. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall.
6. If damaged—REPLACE.
Spiral cable If the driver front air bag has not deployed:
1. Visually check spiral cable and combination switch for damage.
2. Check connectors and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall.
5. If damaged—REPLACE.
Occupant classification system
(Passenger seat) 1. Remove passenger seat assembly.
2. Check control unit case for dents, cracks of deformities.
3. Check connectors and pressure sensor tube for damage, and terminals for deformities.
4. Check seat frame and cushion pan for dents or deformities.
5. If no damage is found, reinstall seat with new fasteners.
6. If damaged — REPLACE seat cushion assembly with new fasteners.
Harness and connectors 1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. If damaged—REPLACE the damaged harness. Do not attempt to repair, splice or modify any
SRS harness.
Instrument panel assembly If the passenger front air bag has NOT deployed: 1. Visually check instrument panel for damage.
2. If no damage is found, reinstall the instrument panel assembly.
3. If damaged—REPLACE the instrument panel assembly.
Part
Inspection
Revision: December 20092009 QX56
COLLISION DIAGNOSISSR-23
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FOR SIDE AND ROLLOVER COLLISION: When SRS is not activated in a collision
CAUTION:
Due to varying models and option levels, not all parts listed in the chart below apply to all vehicles.
WORK PROCEDURE
1. Before performing any of the following steps, ensur e that all vehicle body and structural repairs have been
completed.
2. Check the SRS components and the related parts using the following table.
- If the front seat back assembly is damaged, t he front seat back assembly must be replaced.
- If the door finisher assembly is damaged, the door finisher assembly and door-mounted curtain air bag
module must be replaced.
3. Perform self-diagnosis using CONSULT-II I and “AIR BAG” warning lamp. Refer to SRC-13, "
SRS Opera-
tion Check" for details. Make sure entire SRS operates properly.
4. After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRC-15, "
Self-Diagnosis Function (Without CONSULT-III)".
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)
Part Inspection
Side curtain air bag module LH If the side curtain air bag LH has deployed: REPLACE the side curtain air bag module LH.
Install with new fasteners.
Side curtain air bag module RH If the side curtain air bag RH has deployed: REPLACE the side curtain air bag module RH.
Install with new fasteners.
Front side air bag module LH If the front side air bag LH has deployed: REPLACE front seatback assembly LH.
Front side air bag module RH If the front side air bag RH has deployed: REPLACE front seatback assembly RH.
Side air bag (satellite) sensor (LH
or RH) If any of the SRS components have deployed:
REPLACE the side air bag (satellite) sensor on the collision side with new fasteners.
Diagnosis sensor unit If any of the SRS components have deployed:
REPLACE the diagnosis sensor unit with new fasteners.
Seat belt pre-tensioner assem-
blies
(All applicable locations: buckle,
retractor, lap outer) If either the driver or passenger seat belt pre-tensioner* has been activated:
REPLACE all seat belt pre-tensioner assemblies with new fasteners.
*: Confirm seat belt pre-tensioner activation using CONSULT-III only.
Center inner pillar 1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation).
2. If damaged—REPAIR the center inner pillar.
Seat (if equipped with front side
air bag) If either the front LH or front RH side air bag modules has been deployed:
REPLACE front seatback assembly on the deployed side.
Trim/headlining 1. Check for visible signs of damage (dents, cracks, deformation) of the interior trim on the col-
lision side.
2. If damaged—REPLACE the damaged trim parts.
Door-mounted curtain air bag
module LH If the door-mounted curtain air bag module LH has been deployed:
REPLACE the door finisher LH and door-mounted curtain air bag module.
Install with new fasteners.
Door-mounted curtain air bag
module RH If the door-mounted curtain air bag module RH has been deployed:
REPLACE the door finisher RH and door-mounted curtain air bag module.
Install with new fasteners.
Pop-up roll bar assemblies If the pop-up roll bar has deployed: REPLACE pop-up roll bar assemblies and pop-up roll bar covers.
Install with new fasteners.
Revision: December 20092009 QX56
SR-24
< ON-VEHICLE REPAIR >
COLLISION DIAGNOSIS
PartInspection
Side curtain air bag module LH If the side curtain air bag LH has NOT deployed: 1. Check for visible signs of damage (dents, tears, deformation) of the center pillar on the colli-sion side.
2. If damaged—Remove the side curtain air bag module LH.
3. Check for visible signs of damaged (tears etc.) of the side curtain air bag module LH.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the side curtain air bag module LH with new fasteners.
6. If damaged—REPLACE the side curtain air bag module LH with new fasteners.
Side curtain air bag module RH If the side curtain air bag RH has NOT deployed: 1. Check for visible signs of damage (dents, tears, deformation) of the center pillar on the colli-
sion side.
2. If damaged—Remove the side curtain air bag module RH.
3. Check for visible signs of damaged (tears etc.) of the side curtain air bag module RH.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the side curtain air bag module RH with new fasteners.
6. If damaged—REPLACE the side curtain air bag module RH with new fasteners.
Front side air bag module LH If the front LH side air bag has NOT deployed: 1. Check for visible signs of damage (dents, tears, deformation) of the seat back on the collision side.
2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged—REPLACE the front seatback assembly LH.
Front side air bag module RH If the front side air bag RH has NOT deployed: 1. Check for visible signs of damage (dents, tears, deformation) of the seat back on the collision side.
2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged—REPLACE the front seatback assembly RH.
Side air bag (satellite) sensor (LH
or RH) If none of the SRS components have been activated:
1. Remove the side air bag (satellite) sensor (LH or RH) on the collision side. Check harness
connectors for damage, te rminals for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the side air bag (satellite) sensor (LH or RH).
3. Install the side air bag (satellite) sensor (LH or RH) to check fit.
4. If no damage is found, reinstall the side sir bag (satellite) sensor (LH or RH) with new fasten- ers.
5. If damaged—REPLACE the side air bag (satellite) sensor (LH or RH) with new fasteners.
Diagnosis sensor unit If none of the SRS components have been activated:
1. Check case and bracket for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall the diagnosis sensor unit with new fasteners.
4. If damaged—REPLACE the diagnosis sensor unit with new fasteners.
Seat belt pre-tensioner assem-
blies
(All applicable locations: buckle,
retractor, lap outer) If the pre-tensioners have NOT been activated:
1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and harness for
binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. Check seat belt adjuster for damage.
5. Check for deformities of the center pillar inner.
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
7. If no damage is found, reinstall seat belt pre-tensioner assembly.
8. If damaged—REPLACE. Install the seat belt pre-tensioners with new fasteners.
Seat (with front side air bag) If the front LH or front RH side air bag modules have NOT deployed: 1. Visually check the seat on the collision side.
2. Remove the seat on the collision side and check the following for damage and deformities.
- Harness, connectors and terminals
- Frame and recliner (for front and rear seat), and also adjuster and slides (for front seat)
3. If no damage is found, reinstall the seat.
4. If damaged—REPLACE the damaged seat parts using new fasteners. If the front seat back is damaged, the front seat back assembly must be replaced.
Revision: December 20092009 QX56
COLLISION DIAGNOSISSR-25
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Center inner pillar 1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation,
etc.).
2. If damaged - REPAIR the center inner pillar.
Trim/headlining 1. Check for visible signs of damage (dents, cracks, deformation, etc.) of the interior tim on the
collision side.
2. If damaged - REPLACE the damaged trim parts.
Door-mounted curtain air bag
module LH If the door-mounted curtain air bag LH has NOT deployed:
1. Check for visible signs of damage (dents tears, deformation, etc.) of the door finisher on the
collision side.
2. If damaged - REPLACE the door finisher LH with new fasteners.
3. Check for visible signs of damaged (dears etc.) of the door-mounted curtain air bag module
LH.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall door finisher.
CAUTION:
When removing door mounted curtain air ba g module from door finisher, never reuse
door finisher.
6. If damaged - REPLACE the door finisher LH and door-mounted curtain air bag module LH with new fasteners.
Door-mounted curtain air bag
module RH If the door-mounted curtain air bag RH has NOT deployed:
1. Check for visible signs of damage (dents tears, deformation, etc.) of the door finisher on the
collision side.
2. If damaged - REPLACE the door finisher RH with new fasteners.
3. Check for visible signs of damaged (tears etc.) of the door-mounted curtain air bag module
RH.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall door finisher.
CAUTION:
When removing door mounted curtain air ba g module from door finisher, never reuse
door finisher.
6. If damaged - REPLACE the door finisher RH and door-mounted curtain air bag module RH with new fasteners.
Pop-up roll bar If the pop-up roll bar NOT deployed:
1. Check for visible signs of damage (dents tears, deformation, etc.) of the pop-up roll bar.
2. If damaged - REPLACE the pop-up roll bar with new fasteners.
3. Check harness and connectors for damage, and terminals for deformities.
4. If no damage is found, reinstall the pop-up roll bar with new fasteners.
5. Check for visible signs of damage (dents, cracks, deformation, etc.) of the seatback support
brace assembly.
6. If damaged - REPAIR the seatback support brace assembly.
Part
Inspection
Revision: December 20092009 QX56
SRC-1
RESTRAINTS
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SECTION SRC
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CONTENTS
SRS AIRBAG CONTROL SYSTEM
BASIC INSPECTION ....... .............................3
DIAGNOSIS AND REPAIR WORK FLOW .... .....3
Work Flow ........................................................... ......3
INTERMITTENTS INCIDENT ..............................5
Inspection Procedure ......................................... ......5
Trouble Diagnosis with CONSULT-III .......................5
FUNCTION DIAGNOSIS ...............................6
SRS AIR BAG SYSTEM ................................. .....6
SRS Configuration .............................................. ......6
SRS Component Parts Location ...............................7
Driver Air Bag Module ...............................................7
Front Passenger Air Bag Module ..............................8
Front Side Air Bag ............................................... ......8
Side Curtain Air Bag ..................................................8
Front Seat Belt Pre-tensioner with Load Limiter .......8
Direct-connect SRS Component Connectors ............9
OCCUPANT CLASSIFICATION SYSTEM .........10
System Diagram .................................................. ....10
Occupant Classification System (OCS) ..................10
PASSENGER SEAT BELT WARNING SYS-
TEM ....................................................................
12
System Diagram .................................................. ....12
System Description .................................................12
Component Parts Location ......................................12
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......13
Trouble Diagnosis Introduction ........................... ....13
SRS Operation Check .............................................13
Trouble Diagnosis without CONSULT-III ................15
CONSULT-III Function (AIR BAG) ..........................15
Self-Diagnosis Function (Without CONSULT-III) ....15
COMPONENT DIAGNOSIS .........................17
B1049 – B1052, B1054 – B1057 DRIVER AIR-
BAG MODULE ...................................................
17
Description ........................................................... ....17
DTC Logic ................................................................17
Diagnosis Procedure (Component Diagnosis) ........18
B1065 – B1068, B1070 – B1073 PASSEN-
GER AIRBAG MODULE ...................................
20
Description ...............................................................20
DTC Logic ................................................................20
Diagnosis Procedure (Component Diagnosis) ........21
B1134 – B1137 SIDE AIRBAG MODULE LH ...23
Description ...............................................................23
DTC Logic ................................................................23
Diagnosis Procedure (Component Diagnosis) ........24
B1129 – B1132 SIDE AIRBAG MODULE RH ...26
Description ...............................................................26
DTC Logic ................................................................26
Diagnosis Procedure (Component Diagnosis) ........27
B1198 – B1201 SIDE CURTAIN AIR BAG
MODULE LH (FRONT) ......................................
29
Description ...............................................................29
DTC Logic ................................................................29
Diagnosis Procedure (Component Diagnosis) ........30
B1193 – B1196 SIDE CURTAIN AIR BAG
MODULE RH (FRONT) .....................................
32
Description ...............................................................32
DTC Logic ................................................................32
Diagnosis Procedure (Component Diagnosis) ........33
B1150 – B1153 SIDE CURTAIN AIR BAG
MODULE LH (REAR) ........................................
35
Description ...............................................................35
DTC Logic ................................................................35
Diagnosis Procedure (Component Diagnosis) ........36
B1145 – B1148 SIDE CURTAIN AIR BAG
MODULE RH (REAR) .......................................
38
Description ...............................................................38
DTC Logic ................................................................38
Revision: December 20092009 QX56