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PRECAUTIONSSR-3
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for SRS "AIR BAG" and "SEAT BELT PRE-TENSIONER" Service
INFOID:0000000003775154
• Do not use electrical test equipment to check SRS ci rcuits unless instructed to in this Service Manual.
• Before servicing the SRS, turn ignition switch OFF, disconnect both battery terminals and wait at least 3 min- utes.
For approximately 3 minutes after the terminals are remov ed, it is still possible for the air bags and seat belt
pre-tensioners to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.
• The air bag diagnosis sensor unit must always be installed with the arrow mark “ ⇐” pointing toward the front
of the vehicle for proper operation. Also check air bag diagnosis sensor unit for cracks, deformities or rust
before installation and replace as required.
• The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt to turn steering wheel or column after removal of steering gear.
• Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad side facing upward and seat mounted front side air bag module standing with the stud bolt side facing down.
• Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
• After air bag inflates, the front instrument panel assembly should be replaced if damaged.
Occupant Classification System PrecautionINFOID:0000000003775155
Replace control unit and passenger front seat cushion as an assembly.
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SR-4
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000003775156
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
—
(J-42057-UPD)
Air bag key set
Part of kit (J-42057) Removing and installing air bag lock
LRS210
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DRIVER AIR BAG MODULESR-5
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ON-VEHICLE REPAIR
DRIVER AIR BAG MODULE
Removal and InstallationINFOID:0000000003775157
REMOVAL
CAUTION:
• Do not attempt to repair or replace damaged direct-connect SRS component connectors. If a driver air bag direct-connect harness connector is damaged, the spiral cable must be replaced.
• Before servicing the SRS, turn ignition switch OFF, disconnect both battery terminals and wait at
least three minutes.
• When servicing the SRS, do not work from directly in front of air bag module.
1. Disconnect both the negative and positive battery te rminals, then wait at least three minutes.
2. Remove the left and right side bolts.
3. Lift the driver air bag module from the steering wheel.
4. Disconnect the air bag harness and horn connectors, then remove the driver air bag module. • For removal/installation of the direct-connect SRS connectors, refer to SRC-9, "
Direct-connect SRS
Component Connectors".
CAUTION:
• When servicing the SRS, do not work from directly in front of air bag module.
• Always place air bag module wi th pad side facing upward.
• Do not insert any foreign object s (screwdriver, etc.) into air
bag module or harness connectors.
• Do not disassemble air bag module.
• Do not use old bolts after removal; replace with new bolts.
• Do not expose the air bag mo dule to temperatures exceeding
90° C (194 °F).
1. Horn harness 2. Steering wheel hook3. Inflator harness
4. Side lids RH/LH 5. Driver air bag module6. Steering wheel
WHIA0159E
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SR-6
< ON-VEHICLE REPAIR >
DRIVER AIR BAG MODULE
• Replace the air bag module if it has been dropped or sus-
tained an impact.
• Do not allow oil, grease or water to come in contact with the
air bag module.
INSTALLATION
Installation is in the reverse order of removal.
• If driver air bag module is being replaced due to deployment, spiral cable must also be replaced. Refer toSR-7, "
Removal and Installation".
• For removal/installation of the direct-connect SRS connectors, refer to SRC-9, "
Direct-connect SRS Compo-
nent Connectors".
• After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to SRC-
13, "SRS Operation Check".
SBF814E
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SPIRAL CABLESR-7
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SPIRAL CABLE
Removal and InstallationINFOID:0000000003775158
REMOVAL
CAUTION:
• Before servicing the SRS, turn ignition switch OFF, disconnect both battery terminals and wait at
least three minutes.
• When servicing the SRS, do not work from directly in front of air bag module.
1. Remove the instrument lower panel LH. Refer to IP-15, "
Removal and Installation".
2. Remove the steering wheel. Refer to ST-18, "
Removal and Installation".
3. Remove the column cover upper and lower.
4. Remove wiper washer switch connector, then pinch the tabs at wiper and washer switch base and slide switch away from steer-
ing column to remove.
1. Steering wheel 2. Lighting and turn signal switch 3. Wiper and washer switch
4. Spiral cable 5. Driver air bag module connector 6. Column cover upper
7. Column assembly 8. Column cover lower9. Screw (Do not remove)
10. Screw A. Refer to ST-18, "
Removal and Instal-
lation"
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SR-8
< ON-VEHICLE REPAIR >
SPIRAL CABLE
5. While pressing tabs, pull lighting and turn signal switch towarddriver door and disconnect from base.
6. Remove the screws, release the clip, and remove the spiral cable.
CAUTION:
• Do not disassemble spiral cable.
• Do not apply lubricant to the spiral cable.
7. Remove the spiral cable connectors. CAUTION:
With the steering linkage di sconnected, the spiral cable
may snap by turning the steer ing wheel beyond the limited
number of turns. The spiral cable can be turned counter-
clockwise about 2.5 turns fr om the neutral position.
8. Remove the steering angle sensor. Refer to BRC-118, "
Removal
and Installation".
INSTALLATION
Installation is in the reverse order of removal.
• Align spiral cable correctly when installing steering wheel. Make
sure that the spiral cable is in the neutral position. The neutral
position is detected by turning left 2.5 revolutions from the right
end position and ending with the knob at the top.
• If equipped with VDC, refer to BRC-8, "
ADJUSTMENT OF STEER-
ING ANGLE SENSOR NEUTRAL POSITION : Special Repair
Requirement" for steering angle sensor adjustment.
• After the work is completed, perform self-diagnosis to make sure no malfunction is detected. Refer to SRC-13, "
SRS Operation
Check".
CAUTION:
LHIA0035E
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SPIRAL CABLESR-9
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• The spiral cable may snap du e to steering operation if the
cable is not installed in the correct position.
• With the steering linkage disconnected, the cable may snap
by turning the steering wheel beyond the limited number of
turns. The spiral cable can be turned counterclockwise about
2.5 turns from the neutral position.
PHIA0275E
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SR-10
< ON-VEHICLE REPAIR >
FRONT PASSENGER AIR BAG MODULE
FRONT PASSENGER AIR BAG MODULE
Removal and InstallationINFOID:0000000003775159
The passenger air bag module originally installed in the vehicle uses direct-connect style harness connectors.
Service replacement passenger air bag modules use tab-locking style harness connectors. If the passenger
air bag module is replaced or if the direct-connect harness connectors are damaged, the vehicle wiring har-
ness must be modified to allow connection of the service replacement passenger air bag module. Follow the
wiring harness modification procedure within this section.
REMOVAL
CAUTION:
• Do not attempt to repair or replace damaged di rect-connect front passenger air bag module connec-
tors. If a direct-connect harness connector is damaged, the front passenger air bag must be
replaced and the wiri ng harness modified.
• Before servicing SRS, turn the ig nition switch off, disconnect both battery terminals and wait at least
three minutes.
• Always work from the side of or under front passenger air bag module.
1. Disconnect both the negative and positive battery terminals, then wait at least three minutes.
2. Remove the glove box. Refer to IP-17, "
Exploded View".
3. Remove two nuts (through glove box opening) retaining front passenger air bag module to instrument panel crossmember.
4. Disconnect the air bag module electrical connectors. • For removal/installation of the direct-connect SRS connectors, refer to SRC-9, "
Direct-connect SRS
Component Connectors".
5. Remove the instrument panel assembly from the vehicle. Refer to IP-13, "
Removal and Installation".
6. Remove front passenger air bag module nuts and remove air bag module from the instrument panel assembly.
CAUTION:
• When servicing the SRS, do not work from directly in front of
air bag module.
• Always place front passenger air bag module with caution label side facing upward.
• Do not insert any foreign object s (screwdriver, etc.) into air
bag module or harness connectors.
• Do not disassemble air bag module.
• Do not use old nuts after removal; replace with new nuts.
• Do not expose the front passenger air bag module to tempera- tures exceeding 90 °C (194 °F).
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