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TM-224
< DISASSEMBLY AND ASSEMBLY >
OVERHAUL
4WD
16. Bearing race 17. Needle bearing 18. Manual plate
19. Parking rod 20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal ring 27. Snap ring
28. Return spring 29. O-ring 30. Servo assembly
31. Snap ring 32. Sub-harness 33. Control valve with TCM
34. Bracket 35. A/T fluid temperature sensor 2 36. A/T assemblt harness connector
37. O-ring 38. Retaining pin 39. Transmission case
*: Apply Genuine Anaerobic Liquid Gasket or equivalent.
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OVERHAULTM-225
< DISASSEMBLY AND ASSEMBLY >
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1. Rear oil seal 2. Bracket 3. Adapter case
4. Parking actuator support 5. Parking pawl 6. Return spring
7. Pawl shaft 8. Bracket 9. Self-sealing bolt
10. Seal ring 11. Needle bearing 12. Gasket
13. Output speed sensor 14. Parking gear 15. Output shaft
16. Bearing race 17. Needle bearing 18. Manual plate
WCIA0565E
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TM-226
< DISASSEMBLY AND ASSEMBLY >
OVERHAUL
19. Parking rod 20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal rings 27. Return spring
28. O-ring 29. Servo assembly 30. Snap ring
31. Snap ring 32. Sub-harness 33. Control valve with TCM
34. Bracket 35. A/T fluid temperature sensor 2 36. Oil pan
37. Magnets 38. Drain plug 39. Drain plug gasket
40. Oil pan bolt 41. Oil pan gasket 42. A/T assembly harness connector
43. O-ring 44. Retaining pin 45. Transmission case
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TM-238
< DISASSEMBLY AND ASSEMBLY >
DISASSEMBLY
27. Push A/T assembly harness connector.CAUTION:
Do not damage connector.
28. Remove oil pan and oil pan gasket. Refer to TM-201, "Oil Pan"
.
29. Check foreign materials in oil pan to help determine causes of malfunction. If the A/T fluid is very dark, smells burned, or con-
tains foreign particles, the frictional material (clutches, band)
may need replacement. A tacky film that will not wipe clean indi-
cates varnish build up. Varnish can cause valves, servo, and
clutches to stick and can inhibit pump pressure.
If frictional material is de tected, perform A/T fluid cooler
cleaning. Refer to TM-183, "A/T Fluid Cooler Cleaning"
.
30. Remove magnets from oil pan.
31. Disconnect A/T fluid temperat ure sensor 2 connector (A).
CAUTION:
Do not damage connector.
32. Straighten terminal clip to free terminal cord assembly and A/ T fluid temperature sensor 2 harness.
33. Disconnect output sensor connector. CAUTION:
Do not damage connector.
34. Straighten terminal clip to free output sensor harness.
SCIA5022E
SCIA5199E
SCIA5200E
SCIA8124E
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DISASSEMBLYTM-239
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35. Remove bolts (A), (B) and (C) from control valve with TCM. : Front
36. Remove control valve with TCM from transmission case. CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
37. Remove A/T fluid temperature sensor 2 with bracket from con- trol valve with TCM.
38. Remove bracket from A/T fluid temperature sensor 2.
39. Remove O-ring from A/T assembly harness connector.
Bolt symbol Length mm (in) Number of bolts A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA8077E
SCIA5260E
SCIA5253E
SCIA5264E
SCIA5155E
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DISASSEMBLYTM-243
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47. Remove seal rings from output shaft.
48. Remove needle bearing from transmission case.
49. Remove output speed sensor from transmission case. CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings or any foreign material to get on
the sensor's front edge magnetic area.
Do not place in an area affected by magnetism.
50. Remove reverse brake snap ring using two flat-bladed screw- drivers.
NOTE:
Press out snap ring from the transmission case oil pan side gap
using a flat-bladed screwdriver, and remove it using a another
screwdriver.
51. Remove reverse brake retaining plate from transmission case. Check facing for burns, cracks or damage. If necessary,replace the plate.
52. Remove N-spring from transmission case.
SCIA5209E
SCIA5031E
SCIA2320E
SCIA5032E
SCIA5214E
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ASSEMBLYTM-273
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23. Install needle bearing to transmission case. CAUTION:
Take care with the direction of needle bearing. Refer toTM-229, "Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
24. Install output speed sensor to transmission case and tighten bolt to specified torque.
CAUTION:
Do not subject sensor to impact by dropping or hitting it.
Do not disassemble sensor.
Do not allow metal filings or any foreign material to get on
the sensor's front edge magnetic area.
Do not place sensor in an area affected by magnetism.
25. Install new rear oil seal until it is flush into the rear extension case (2WD models) using Tool or adapter case (4WD models)
using suitable tool.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
26. Install return spring (1) to parking pawl (2).
SCIA5031E
Output speed sensor
bolt : 5.8 N·m (0.59 kg-m, 51 in-lb)
SCIA2320E
Tool number : ST33400001 (J-26082)
WCIA0475E
SCIA6180J
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ASSEMBLYTM-285
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8. Make sure that brake band does not close turbine input speed sensor hole.
9. Install control valve with TCM.
a. Connect TCM connector and transmission range switch connec- tor.
b. Install A/T assembly harness connector to control valve with TCM.
c. Connect TCM connectors.
d. Install O-ring to A/T assembly harness connector. CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
SCIA5449E
SCIA5450E
SCIA5447E
SCIA5155E
Revision: December 20092009 QX56