Page 3924 of 4171

TM-276
< DISASSEMBLY AND ASSEMBLY >
ASSEMBLY
iii. Install brackets (1) and tighten rear extension assembly boltsand (2 self-sealing bolts) to specified torque.
CAUTION:
Do not reuse self-sealing bolt.
b. 4WD models
i. Install gasket onto transmission case. CAUTION:
Completely remove all moistu re, oil, old gasket and any
foreign material from the transmission case and adapter
case assembly mating surfaces.
Do not reuse gasket.
ii. Install adapter case assembly to transmission case. CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
iii. Install bracket (2) and tighten adapter case assembly bolts (1) and (3) to specified torque.
CAUTION:
Do not reuse self-sealing bolt (3).Rear extension
assembly bolt
: 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt : 61 N·m (6.2 kg-m, 45 ft-lb)
WCIA0562E
SCIA5231E
SCIA5186E
Adapter case
assembly bolt : 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt : 61 N·m (6.2 kg-m, 45 ft-lb)
SCIA7220E
Revision: December 20092009 QX56
Page 3930 of 4171
TM-282
< DISASSEMBLY AND ASSEMBLY >
ASSEMBLY
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimensions “M
1” and “M2” and then calculate dimen-
sion “M”.
a. Place bearing race and needle bearing on oil pump assembly.
b. Measure dimension “M
1”.
c. Measure dimension “M
2”.
“J”: Distance between oil pump fitting surface of
transmission case and needle
bearing mating surface
of front sun gear.
J = K – L
SCIA5352E
SCIA3125E
SCIA3124E
SCIA3126E
SCIA3127E
Revision: December 20092009 QX56
Page 3931 of 4171
ASSEMBLYTM-283
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
d. Calculate dimension “M”.
3. Adjust total end play “T
1”.
Select proper thickness of bearing race so that total end play is within specifications.
Assembly (2)INFOID:0000000004187498
1. Install O-ring to oil pump assembly. CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
2. Install bearing race to oil pump assembly. CAUTION:
Apply petroleum jelly to bearing race.“M”: Distance between transmission case fitting sur-
face of oil pump and need
le bearing on oil pump.
M = M
1– M2
SCIA3125E
T1 = J – M
Total end play “T
1” : 0.25 - 0.55 mm (0.0098 - 0.0217 in)
Bearing races :Refer to TM-290, "General Specifica-
tion".
SCIA2810E
SCIA5172E
SCIA6529E
Revision: December 20092009 QX56
Page 3932 of 4171

TM-284
< DISASSEMBLY AND ASSEMBLY >
ASSEMBLY
3. Install oil pump assembly in transmission case.CAUTION:
Apply ATF to oil pump bearing.
4. Apply recommended sealant (Genuine RTV Silicone Sealant or equivalent. Refer to GI-15, "Recommended Chemical Products
and Sealants".) to oil pump assembly as shown.
CAUTION:
Completely remove all moistu re, oil, old sealant and any
foreign material from the oil pump bolts and oil pump bolt
mating surfaces.
5. Tighten oil pump bolts to specified torque. CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly. CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
7. Install converter housing to transmission case and tighten bolts to specified torque.
CAUTION:
Do not reuse self-sealing bolt (A).
SCIA2811E
SCIA5321E
Oil pump bolts : 48 N·m (4.9 kg-m, 35 ft-lb)
SCIA2300E
SCIA5011E
Converter housing bolt : 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt (A) : 61 N·m (6.2 kg-m, 45 ft-lb)
WCIA0662E
Revision: December 20092009 QX56
Page 3936 of 4171
TM-288
< DISASSEMBLY AND ASSEMBLY >
ASSEMBLY
15. Install snap ring to A/T assembly harness connector.
16. Install magnets in oil pan.
17. Install oil pan to transmission case. Refer to TM-201, "Oil Pan"
.
18. Install torque converter.
a. Pour ATF into torque converter. NOTE:
Approximately 2 liters (2-1/8 US qt. 1-3/4 Imp qt) of fluid is
required for a new torque converter.
When reusing old torque converter, add the same amount of
fluid as was drained.
b. Install torque converter while aligning notches of torque con- verter with notches of oil pump.
CAUTION:
Install torque converte r while rotating it.
SCIA5300E
SCIA5200E
SAT428DA
SCIA5010E
Revision: December 20092009 QX56