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TM-202
< ON-VEHICLE REPAIR >
OIL PAN
2. Install the oil pan and new oil pan gasket. : Vehicle front
: Oil pan bolts
Clips (1)
Drain plug (3)
CAUTION:
Be sure the oil pan drain plug hole is located to the rear ofthe transmission assembly.
Before installing oil pan bolts, remove any traces of old sealant from the sealing su rfaces and threaded holes.
Do not reuse the oil pan gasket.
Always replace the oil pan bolts as they are self-sealing.
Partially install the oil pan bolts in a criss- cross pattern to prevent dislocation of the gasket.
3. Install new oil pan bolts and clips tighten in numerical order as shown.
4. Install drain plug with new gasket to oil pan and tighten to speci- fication.
CAUTION:
Do not reuse the drain plug gasket.
5. Refill the A/T with fluid and check for fluid leakage. Refer to TM-
179, "Checking the A/T Fluid (ATF)".
AWDIA0023ZZ
Oil pan bolts : 7.9 N·m (0.81 kg-m, 70 in-lb)
Drain plug : 34 N·m (3.5 kg-m, 25 ft-lb)
SCIA4113E
Revision: December 20092009 QX56
Page 3851 of 4171
CONTROL VALVE WITH TCMTM-203
< ON-VEHICLE REPAIR >
CEF
G H
I
J
K L
M A
B
TM
N
O P
CONTROL VALVE WITH TCM
Control Valve with TCM and A/T Fluid Temperature Sensor 2INFOID:0000000004219688
COMPONENTS
CONTROL VALVE WITH TCM REMOVAL AND INSTALLATION
Removal
1. Disconnect negative battery terminal. Refer to PG-77, "Removal and Installation".
2. Drain A/T fluid. Refer to TM-181, "Changing the A/T Fluid (ATF)"
.
3. Disconnect A/T assembly harness connector.
1. Transmission 2. Snap ring 3. Sub-harness
4. Control valve with TCM 5. Bracket 6. A/T fluid temperature sensor 2
7. Oil pan gasket 8. Brackets 9. Oil pan bolt
10. Oil pan 11. Magnet 12. Drain plug
13. Drain plug gasket 14. A/T assembly harness connector 15. O-ring
AWDIA0024ZZ
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Page 3857 of 4171

CONTROL VALVE WITH TCMTM-209
< ON-VEHICLE REPAIR >
CEF
G H
I
J
K L
M A
B
TM
N
O P
11. Connect A/T fluid temperature sensor 2 connector (A).
12. Securely fasten terminal cord assembly and A/T fluid tempera- ture sensor 2 harness with terminal clips
: Terminal clip
13. Connect output speed sensor connector (1).
14. Securely fasten output speed sensor harness with terminal clip.
15. Install oil pan to transmission case. Refer to TM-201, "Oil Pan"
.
16. Pull up A/T assembly harness connector. CAUTION:
Do not damage connector.
17. Install snap ring to A/T assembly harness connector.
18. Connect A/T assembly harness connector.
19. Connect the negative battery terminal.
20. Refill the A/T with fluid and check the fluid level and for fluid leakage. Refer to TM-179, "Checking the A/T Fluid (ATF)"
.
REMOVAL AND INSTALLATION OF A/ T FLUID TEMPERATURE SENSOR 2
Removal
1. Disconnect negative battery terminal. Refer to PG-77, "Removal and Installation".
2. Remove oil pan and oil pan gasket. Refer to TM-201, "Oil Pan"
.
SCIA8124E
JSDIA1319ZZ
SCIA5038E
SCIA5039E
Revision: December 20092009 QX56
Page 3859 of 4171
CONTROL VALVE WITH TCMTM-211
< ON-VEHICLE REPAIR >
CEF
G H
I
J
K L
M A
B
TM
N
O P
2. Install A/T fluid temperature sens or 2 (with bracket) in control
valve with TCM. Tighten A/T flui d temperature sensor 2 bolt to
the specified torque. Refer to TM-203, "Control Valve with TCM
and A/T Fluid Temperature Sensor 2".
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
3. Connect A/T fluid temperature sensor 2 connector (A).
4. Securely fasten A/T fluid temperature sensor 2 harness with ter- minal clip .
5. Install oil pan to transmission case. Refer to TM-201, "Oil Pan"
.
6. Connect the negative battery terminal. Refer to PG-77, "Removal and Installation"
.
7. Refill the A/T with fluid and check the fluid level and for fluid leakage. Refer to TM-179, "Checking the A/T
Fluid (ATF)".
SCIA5253E
SCIA8125E
Revision: December 20092009 QX56
Page 3860 of 4171

TM-212
< ON-VEHICLE REPAIR >
REAR OIL SEAL
REAR OIL SEAL
Rear Oil SealINFOID:0000000004187482
REMOVAL AND INSTALLATION
Removal
1. Remove rear propeller shaft. Refer to DLN-196, "Removal and Installation".
2. Remove transfer from transmission (4WD models). Refer to DLN-141, "Removal and Installation"
.
3. Remove rear oil seal using suitable tool. CAUTION:
Do not scratch rear extension assembly (2WD models) or
adapter case assembly (4WD models).
Installation
1. Install new rear oil seal until it is flush into the rear extension
case (2WD models) using Tool or adapter case (4WD models)
using suitable tool.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
2. Install transfer to transmission (4WD models). Refer to DLN-
141, "Removal and Installation".
3. Install rear propeller shaft. Refer to DLN-196, "Removal and
Installation".
4. Check the A/T fluid level and for fluid leakage. Refer to TM-179,
"Checking the A/T Fluid (ATF)".
SCIA5254E
Tool number : ST33400001 (J-26082)
WCIA0475E
Revision: December 20092009 QX56
Page 3864 of 4171

TM-216
< REMOVAL AND INSTALLATION >
TRANSMISSION ASSEMBLY
When installing transmission to the engine, attach the bolts in theorder as shown.
CAUTION:
When replacing an engine or transmission you must make
sure the dowels are installe d correctly during re-assembly.
Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
NOTE:
*: No.2 bolt also secures air breather vent.
Align the positions of bolts for drive plate with those of the torque converter, and temporarily tight en the bolts. Then tighten the bolts
with the specified torque. Refer to TM-214, "Removal and Installa-
tion (2WD)".
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
After converter is installed to drive plate, rotate crankshaft several turns and check to be su re that transmission rotates
freely without binding.
Install crankshaft position sensor (POS).
After completing installation check fluid leakage, fluid level and the positions of A/T. Refer to TM-179, "Checking the A/T Fluid (ATF)"
, TM-195, "Checking of A/T Position" and
TM-195, "Adjustment of A/T Position"
.
Removal and Installation (4WD)INFOID:0000000005892372
COMPONENTS
Transmission to engine bolts : 113 N·m (12 kg-m,
83 ft-lb)
LCIA0371E
LCIA0335E
Revision: December 20092009 QX56
Page 3867 of 4171

TRANSMISSION ASSEMBLYTM-219
< REMOVAL AND INSTALLATION >
CEF
G H
I
J
K L
M A
B
TM
N
O P
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to check distance A to ensure it is within specifications.
INSTALLATION
Installation of the remaining components is in the revers e order of removal, while paying attention to the fol-
lowing:
When installing transmission to the engine, attach the bolts as shown.
CAUTION:
When replacing an engine or transmission you must make sure the dowels are installed correctly during re-assembly.
Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drivetrain components.
NOTE:
*: No.2 bolt also secures air breather vent.
Align the positions of bolts for dr ive plate with those of the torque
converter, and temporarily tighten the bolts. Then tighten the bolts
with the specified torque. Refer to TM-216, "Removal and Installa-
tion (4WD)".
CAUTION:
When turning crankshaft, turn it clockwise as viewed from the
front of the engine.
After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission rotates
freely without binding.
Install crankshaft position sensor (POS).
After completing installation, check fluid leakage, fluid level, and the positions of A/T. Refer to TM-179, "Checking the A/T Fluid (ATF)"
, TM-195, "Checking of A/T Position"
and TM-195, "Adjustment of A/T Position".
Distance A : 24.0 mm (0.94 in) or more
SAT017B
Transmission to engine bolts : 113 N·m (12 kg-m,
83 ft-lb)
LCIA0371E
LCIA0335E
Revision: December 20092009 QX56
Page 3872 of 4171
TM-224
< DISASSEMBLY AND ASSEMBLY >
OVERHAUL
4WD
16. Bearing race 17. Needle bearing 18. Manual plate
19. Parking rod 20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal ring 27. Snap ring
28. Return spring 29. O-ring 30. Servo assembly
31. Snap ring 32. Sub-harness 33. Control valve with TCM
34. Bracket 35. A/T fluid temperature sensor 2 36. A/T assemblt harness connector
37. O-ring 38. Retaining pin 39. Transmission case
*: Apply Genuine Anaerobic Liquid Gasket or equivalent.
Revision: December 20092009 QX56