2009 INFINITI QX56 load capacity

DLN-234
< SERVICE DATA AND SPECIFICATIONS (SDS) [FRONT FINAL DRIVE: M205]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000004193547
Inspection and AdjustmentINFOID:0000000004193548
DRIVE GEAR RUNOUT
Unit: mm (in)
SIDE GEAR CLEARANCE
Unit: mm (in)
PRELOAD TORQUE
Unit: N·m (kg-m, in-lb)
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in)
SELECTIVE PARTS
Drive Pinion Height Adjusting Washer
Applied model4WD
VK56DE
A/T
Final drive model M205
Gear ratio 3.357
Number of teeth (Drive gear/Drive pinion) 47/14
Differential gear oil capacity (Approx.) 1.6 (3 3/8 US pt, 2 7/8 Imp pt)
Number of pinion gears 2
Drive pinion adjustment spacer type Collapsible
Item Limit
Drive gear back face 0.08 (0.0031) or less
Item Standard
Side gear back clearance (Clearance between side gear and dif-
ferential case for adjusting side gear backlash) 0.20 (0.0079) or less
(Each gear should rotate smoothly without excessive resistance during differential motion.)
Item Standard
Drive pinion bearing preload torque 2.3 - 3.4 (0.24 - 0.34, 21 - 30)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + side
bearing preload torque). 2.98 - 4.76 (0.31 - 0.48, 27 - 42)
Item Standard
Drive gear to drive pinion backlash 0.12 - 0.20 (0.0050 - 0.0078)
Item Limit
Companion flange face 0.10 (0.0039) or less
Companion flange inner side 0.13 (0.0051) or less
Revision: December 20092009 QX56

DLN-270
< SERVICE DATA AND SPECIFICATIONS (SDS) [REAR FINAL DRIVE: R230]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000004193561
Inspection and AdjustmentINFOID:0000000004193562
DRIVE GEAR RUNOUT
Unit: mm (in)
SIDE GEAR CLEARANCE
Unit: mm (in)
PRELOAD TORQUE
Unit: N·m (kg-m, in-lb)
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in)
SELECTIVE PARTS
Side Gear Thrust Washer
Applied model VK56DE
A/T
Final drive model R230
Gear ratio 3.357
Number of teeth (Drive gear/Drive pinion) 47/14
Oil capacity (Approx.) 1.75 (3 3/4 US pt, 3 1/8 Imp pt)
Number of pinion gears 2
Drive pinion adjustment spacer type Collapsible
Item Runout limit
Drive gear back face 0.05 (0.0020) or less
Item Specification
Side gear back clearance
(Clearance limit between side gear and differential case for adjusting
side gear backlash) 0.20 (0.0079) or less
(Each gear should rotate smoothly without excessive resis- tance during differential motion.)
Item Specification
Drive pinion bearing preload torque 1.77 − 2.64 N·m (0.18 − 0.26 kg −m, 16 − 23 in-lb)
Side bearing preload torque (reference value determined by drive
gear bolt pulling force) 0.20
− 0.52 N·m (0.02 − 0.05 kg −m, 2 − 4 in-lb)
Drive gear bolt pulling force (by spring gauge) 34.2 − 39.2 N (3.5 − 4.0 kg, 7.7 − 8.8 lb)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + Side
bearing preload torque) 2.05
− 4.11 N·m (0.21 − 0.42 kg −m, 19 − 36 in-lb)
Item Specification
Drive gear to drive pinion gear 0.13 − 0.18 (0.0051 − 0.0070)
Item Runout limit
Outer side of the companion flange 0.08 (0.0031) or less
Revision: December 20092009 QX56

EC-152
< COMPONENT DIAGNOSIS >[VK56DE]
P0137, P0157 HO2S2
P0137, P0157 HO2S2
Component DescriptionINFOID:0000000003771415
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of
the air fuel ratio (A/F) sensor 1
are shifted, the air-fuel ratio is cont rolled to stoichiometric, by the sig-
nal from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated ox ygen sensor 2 is not used for
engine control operation.
On Board Diagn osis LogicINFOID:0000000003771416
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the air fuel ratio (A/F) sensor 1. The oxy-
gen storage capacity of the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the maximum voltage of the sensor
is sufficiently high during the various driving condition such as fuel-
cut.
DTC Confirmation ProcedureINFOID:0000000003771417
NOTE:
If DTC confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
WITH CONSULT-III
TESTING CONDITION:
For better results, perform “DTC WORK SU PPORT” at a temperature of 0 to 30 °C (32 to 86 °F).
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70 °C (158 °F).
SEF327R
PBIB1154E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0137
0137
(Bank 1) Heated oxygen sensor 2
circuit low voltage The maximum voltage from the sensor is not
reached to the specified voltage.  Harness or connectors
(The sensor circuit is open or shorted)
 Heated oxygen sensor 2
 Fuel pressure
 Fuel injector
 Intake air leaks
P0157
0157
(Bank 2)
Revision: December 20092009 QX56

EC-164
< COMPONENT DIAGNOSIS >[VK56DE]
P0139, P0159 HO2S2
P0139, P0159 HO2S2
Component DescriptionINFOID:0000000003771427
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of
the air fuel ratio (A/F) sensor 1
are shifted, the air-fuel ratio is cont rolled to stoichiometric, by the sig-
nal from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated ox ygen sensor 2 is not used for
engine control operation.
On Board Diagn osis LogicINFOID:0000000003771428
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the air fuel ratio (A/F) sensor 1. The oxy-
gen storage capacity of the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the switching response of the sen-
sor's voltage is faster than specified during the various driving condi-
tion such as fuel-cut.
DTC Confirmation ProcedureINFOID:0000000003771429
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
WITH CONSULT-III
TESTING CONDITION:
For better results, perform “DTC WORK SU PPORT” at a temperature of 0 to 30 °C (32 to 86 °F).
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70 °C (158 °F).
SEF327R
SEF302U
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0139
0139
(Bank 1) Heated oxygen sensor 2
circuit slow response It takes more time for the sensor to respond be-
tween rich and lean than the specified time.  Harness or connectors
(The sensor circuit is open or shorted)
 Heated oxygen sensor 2
 Fuel pressure
 Fuel injector
 Intake air leaks
P0159
0159
(Bank 2)
Revision: December 20092009 QX56

EC-206
< COMPONENT DIAGNOSIS >[VK56DE]
P0420, P0430 THREE
WAY CATALYST FUNCTION
P0420, P0430 THREE WAY CATALYST FUNCTION
On Board Diagnosis LogicINFOID:0000000003771472
The ECM monitors the switching frequency ratio of air fuel sensor
(A/F) sensor 1 and heat ed oxygen sensor 2.
A three way catalyst (manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decr eases, the heated oxygen sensor 2
switching frequency will increase.
When the frequency ratio of air fuel ratio (A/F) sensor 1 and heated
oxygen sensor 2 approaches a specif ied limit value, the three way
catalyst (manifold) malfunction is diagnosed.
DTC Confirmation ProcedureINFOID:0000000003771473
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
WITH CONSULT-III
TESTING CONDITION:
Do not hold engine speed for more than the specified minutes below.
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70 °C (158 °F).
If not, warm up engine and go to next step when “C OOLAN TEMP/S” indication reaches to 70°C (158 °F).
7. Open engine hood.
8. Select “DTC & SRT CONFIRMATION” then “S RT WORK SUPPORT” mode with CONSULT-III.
9. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecutive minutes then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “CMPLT”, go to step 12.
10. Wait 5 seconds at idle.
11. Rev engine up to 2,000 to 3,000 rpm and maintain it until “INCMP” of “CATALYST” changes to “CMPLT” (It
will take approximately 5 minutes).
If not “CMPLT”, stop engine and cool it down to less than 70 °C (158 °F) and then retest from step 1.
12. Select “SELF-DIAG RESULTS” mode with CONSULT-III.
PBIB2055E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0420
0420
(Bank 1) Catalyst system efficien-
cy below threshold  Three way catalyst (manifold) does not oper-
ate properly.
 Three way catalyst (manifold) does not have enough oxygen storage capacity.  Three way catalyst (manifold)
 Exhaust tube
 Intake air leaks
 Fuel injector
 Fuel injector leaks
 Spark plug
 Improper ignition timing
P0430
0430
(Bank 2)
Revision: December 20092009 QX56

EM-80
< REMOVAL AND INSTALLATION >
ENGINE ASSEMBLY
a. Before removing the drive plate, put a match mark (A) on thecrankshaft and drive plate for alignment during installation.
b. Remove the drive plate. • Holding the crankshaft pulley bolt, lock the crankshaft to remove the drive plate bolts.
• Loosen the bolts diagonally.
CAUTION:
• Be careful not to damage the drive plate. Especiallyavoid deforming and damaging of the signal plate teeth
(circumference position).
• Place the drive plate with th e signal plate surface facing
other than downward.
• Keep magnetic materials away from the signal plate.
CAUTION:
Use an engine stand that has a load capacity [a pproximately 240kg (529 lb) or more] large enough
for supporting the engine weight.
• If the load capacity of the stand is not adeq uate, remove the following parts beforehand to
reduce the potential risk of overturning the stand.
- Remove the fuel tube and fuel injector assembly. Refer to EM-40, "
Removal and Installation".
- Remove the intake manifold. Refer to EM-26, "
Removal and Installation".
- Remove the ignition coil. Refer to EM-37, "
Removal and Installation".
- Remove the rocker cover. Refer to EM-38, "
Removal and Installation".
- Other removable brackets.
CAUTION:
Before removing the hanging chains, make sure th e engine stand is stable and there is no risk of
overturning.
31. Remove the generator, if necessary. Refer to CHG-20, "
Removal and Installation".
32. Remove the engine mounting insulator and bracket using power tool, if necessary.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten engine mounting bracket bolts in numerical order as shown.
ALBIA0522ZZ
KBIA2491E
Engine mounting bracket
bolts : 49 N·m (5.0 kg-m, 36 ft-lb)
AWBIA0820ZZ
Revision: December 20092009 QX56

ENGINE OILLU-9
< ON-VEHICLE MAINTENANCE >
C
DE
F
G H
I
J
K L
M A
LU
NP
O
5. Install Tools.
6. Start the engine and warm it up to normal operating temperature.
7. Check the engine oil pressure with engine running under no-load.
Engine oil pressure [Engine oil temperature at 80
°C (175 °F)]
Unit: kPa (kg/cm2, psi)
CAUTION:
If the difference is extreme, check the oil passages and oil pump for leaks and blockages.
8. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to the specification. Use Genuine RTV Silicone Seal ant or equivalent. Refer to GI-15, "
Recommended Chemical Prod-
ucts and Sealants".
c. After warming up engine, make sure there is no leakage of engine oil with engine running.
Changing Engine OilINFOID:0000000003771271
WARNING:
• Be careful not to burn yourself, as the engine oil is hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact with used
engine oil. If skin contact is made, wash thoroughly with soap
or hand cleaner as soon as possible.
1. Remove engine front undercover using power tool.
2. Warm up engine, and check for oil leakage from engine compo- nents. Refer to LU-8, "
Inspection".
3. Stop engine and wait for 10 minutes.
4. Loosen oil filler cap, then remove drain plug.
5. Drain engine oil.
6. Install drain plug with new washer. CAUTION:
• Be sure to clean drain plug and install with new washer.
7. Refill with new engine oil. Refer to MA-12, "
Fluids and Lubricants".
Engine oil capacity (Approximate):
Tool number : ST25051001 (J-25695-1)
: ST25052000 (J-25695-2)
WBIA0571E
Engine Speed Approximate Discharge Oil Pressure
Idle speed More than 98 (1.0, 14)
2,000 rpm More than 294 (3.0, 43)
Oil pressure switch torque : 14.7 N·m (1.5 kg-m, 11 ft-lb)
Oil pan drain plug : 34.3 N·m (3.5 kg-m, 25 ft-lb)
KBIA2498E
Revision: December 20092009 QX56