P1811 POWER SUPPLY CIRCUIT FOR TRANSFER CONTROL UNIT
DLN-23
< COMPONENT DIAGNOSIS > [ATX14B]
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10A fuses No. 26 located in fuse and fusible link box and No. 59 located in the fuse and relay box.
20A fuse No. 53 located in the IPDM E/R.
Harness for short or open between battery and tr ansfer control unit harness connector terminals
47.
Harness for short or open between battery and transfer control unit harness connector terminal
29.
Harness for short or open between battery and transfer shut off relay harness connector E69 terminal 1, and 5.
Harness for short or open between transfer shut off relay harness connector E69 terminal 2 and transfer control unit harness connector terminal 30.
Harness for short or open between transfer shut off relay harness connector E69 terminal 3 and transfer control unit harness connector terminals 16 and 22.
Battery and ignition switch.
Transfer shut off relay. Refer to DLN-23, "Component Inspection"
.
2.CHECK GROUND CIRCUIT
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector.
3. Check continuity between transfer control unit harness connec- tor E142 terminals 3, 6, E143 terminal 45 and ground.
Also check harness for short to ground and short to power.
Are the inspection results normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Are the inspection results normal?
YES >> GO TO 4.
NO >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
4.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
Are the inspection results normal?
YES >> Inspection End.
NO >> Replace transfer control unit. Refer to DLN-130, "Removal and Installation"
.
Component InspectionINFOID:0000000003772083
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Remove transfer shut off relay. Refer to DLN-16, "Component Parts Location"
.
3. Apply 12V direct current between transfer shut off relay termi- nals 1 and 2.
4. Check continuity between relay terminals 3 and 5.
5. If inspection results are abnormal replace the transfer shut off relay.Continuity should exist.
SDIA2691E
Condition Continuity
12V direct current supply between terminals 1 and 2 Yes
OFF No
SCIA1245E
Revision: December 20092009 QX56
P1817 ACTUATOR MOTORDLN-41
< COMPONENT DIAGNOSIS > [ATX14B]
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4. Turn ignition switch ON. (Do not start engine.)
5. Check voltage between transfer shift high relay harness connec- tor E46 terminal 5 (A), transfer shift low relay harness connector
E47 terminal 5 (B) and ground.
Are the inspection results normal?
YES >> GO TO 3.
NO >> Check the following. If any items are damaged, repair or replace damaged parts. 20A fuse (No. 57, located in the fuse and relay box).
Harness for short or open between battery, transfer shift high relay harness connector terminal 5and transfer shift low relay harness connector terminal 5.
3.CHECK ACTUATOR MOTOR GROUND CIRCUIT
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Remove transfer shift high relay and transfer shift low relay. Refer to DLN-16, "Component Parts Loca-
tion".
3. Check continuity between transfer shift high relay harness con- nector E46 terminals 2, 4 (A) and transfer shift low relay harness
connector E47 terminals 2, 4 (B) and ground.
Also check harness for short to ground and short to power.
Are the inspection results normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK TRANSFER SHIFT RELAY
1. Turn ignition switch OFF.
2. Remove transfer shift high relay and transfer shift low relay. Refer to DLN-16, "Component Parts Loca-
tion".
3. Apply 12V direct current between transfer shift relay terminals 1
and 2.
4. Check continuity between relay terminals 3 and 4, 3 and 5.
Are the inspection results normal?
YES >> GO TO 5.
NO >> Replace the transfer shut off relay. Refer to DLN-16, "Component Parts Location"
.
5.CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND TRANSFER SHIFT RELAY
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the transfer control device (actuator motor) har-
ness connector.
3. Remove transfer shift high relay and transfer shift low relay.
4. Check continuity between the following terminals.
Connector Terminal Voltage (Approx.)
A: E46 5 - Ground Battery voltage
B: E47 5 - Ground
WDIA0311E
Continuity should exist.
WDIA0312E
Terminal Condition Continuity
3 - 4 12V direct current supply between terminals 1 and 2 No
OFF Yes
3 - 5 12V direct current supply between terminals 1 and 2 Yes
OFF No
WIIA0291E
Revision: December 20092009 QX56
P1819 TRANSFER CONTROL DEVICEDLN-49
< COMPONENT DIAGNOSIS > [ATX14B]
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4. Turn ignition switch ON. (Do not start engine.)
5. Check voltage between transfer control unit harness connector terminals and ground.
Are the inspection results normal?
YES >> GO TO 2.
NO >> Check the following. If any items are damaged, repair or replace damaged parts. 10A fuse (No. 26 located in the fuse and fusible link box).
Harness for short or open between battery and transfer shut off relay harness connector E69
terminal 1.
Harness for short or open between transfer shut off relay harness connector E69 terminal 2 and
transfer control unit harness connector E143 terminal 30.
Harness for short or open between battery and transfer shut off relay harness connector E69 terminal 5.
Harness for short or open between transfer shut off relay harness connector E69 terminal 3 and transfer control unit harness connector E142 terminal 22.
Transfer shut off relay. Refer to DLN-23, "Component Inspection"
.
2.CHECK GROUND CIRCUIT
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector.
3. Check continuity between transfer control unit harness connec- tor E142 terminals 3, 6, E143 terminal 45 and ground.
Also check harness for short to ground and short to power.
Are the inspection results normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK ACTUATOR MOTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Remove transfer shift high relay and transfer shift low relay. Refer to DLN-16, "Component Parts Loca-
tion".
3. Check voltage between transfer shift high relay harness connec- tor E46 terminal 5 (A), transfer shift low relay harness connector
E47 terminal 5 (B) and ground.
Connector Terminal Voltage (Approx.)
E142 16 - Ground
Battery voltage
22 - Ground
E143 30 - Ground 0V
SDIA2835E
Continuity should exist.
SDIA2691E
Connector Terminal Voltage (Approx.) A: E46 5 - Ground Battery voltage
B: E47 5 - Ground
WDIA0310E
Revision: December 20092009 QX56
DLN-50
< COMPONENT DIAGNOSIS >[ATX14B]
P1819 TRANSFER CONTROL DEVICE
4. Turn ignition switch ON. (Do not start engine.)
5. Check voltage between transfer shift high relay harness connec-
tor E46 terminal 5 (A), transfer shift low relay harness connector
E47 terminal 5 (B) and ground.
Are the inspection results normal?
YES >> GO TO 4.
NO >> Check the following. If any items are damaged, repair or replace damaged parts. 20A fuse (No. 57 located in the fuse and relay box).
Harness for short or open between battery, transfer shift high relay harness connector E46 ter-minal 5 and transfer shift low relay harness connector E47 terminal 5.
4.CHECK HARNESS BETWEEN TRANSFER CONT ROL UNIT AND TRANSFER SHIFT RELAY
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and transfer control device (actuator motor) harness
connector.
3. Remove transfer shift high relay and transfer shift low relay.
4. Check continuity between the following terminals.
- Transfer control unit harness connector E143 (A) terminal 33
and transfer shift high relay harness connector E46 (B) terminal
3.
- Transfer control unit harness connector E143 (A) terminal 42
and transfer shift low relay harness connector E47 (C) terminal
3.
Also check harness for short to ground and short to power.
Are the inspection results normal?
YES >> GO TO 5.
NO >> Repair or replace damaged parts.
5.CHECK TRANSFER SHIFT RELAY GROUND CIRCUIT
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Remove transfer shift high relay and transfer shift low relay.
3. Check continuity between transfer shift high relay harness con- nector E46 (A) terminals 2, 4, transfer shift low relay harness
connector E47 (B) terminals 2, 4 and ground.
Also check harness for short to ground and short to power.
Are the inspection results normal?
YES >> GO TO 6.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Are the inspection results normal?
YES-1 >> With CONSULT-III: GO TO 7.
YES-2 >> Without CONSULT-III: GO TO 8.
NO >> Check transfer control unit pin terminals fo r damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
Connector Terminal Voltage (Approx.)
A: E46 5 - Ground Battery voltage
B: E47 5 - Ground
WDIA0311E
Continuity should exist.
WDIA0315E
Continuity should exist.
WDIA0312E
Revision: December 20092009 QX56
P1824 TRANSFER MOTORDLN-63
< COMPONENT DIAGNOSIS > [ATX14B]
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Are the inspection results normal?
YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK TRANSFER MOTOR RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Connect transfer control unit harness connector.
3. Disconnect transfer motor relay.
4. Check voltage between transfer motor relay harness connector terminals and ground.
5. Turn ignition switch ON. (Do not start engine.)
6. Check voltage between transfer motor relay harness connector terminals and ground.
Are the inspection results normal?
YES >> GO TO 3.
NO >> Check the following. If any items are damaged, repair or replace damaged parts.
20A fuse (No. 58 located in the fuse and relay box).
10A fuse (No. 26 located in the fuse and fusible link box).
Harness for short or open between battery and transfer motor relay harness connector E154 ter- minal 5.
Harness for short or open between transfer shut off relay harness connector E69 terminal 3 and transfer motor relay harness connector E153 terminal 2.
E143 41 -
Ground Accelera-
tor pedal
depressed
Vehicle
stopped
Engine running
Brake pedal de-
pressed 4WD shift switch:
2WD
0V
4WD shift switch:
AUTO or 4LO (A/T
selector lever P or N
position) 0V
(Battery voltage
for approx. 2 sec.
after shifting to P
and N.)
4WD shift switch:
AUTO or 4LO (Ex-
cept for A/T selector
lever P or N position) Battery voltage
4WD shift switch: 4H
(A/T selector lever P
position) 0V
(Battery voltage
for approx. 2 sec.
after shifting to P.)
4WD shift switch: 4H
(Except for A/T se-
lector lever P posi-
tion) Battery voltage
Connector Terminal Condition Voltage (Approx.)
Connector Terminal Voltage (Approx.)
E153 2 - Ground 0V
E154 5 - Ground Battery voltage
WDIA0169E
Connector Terminal Voltage (Approx.)E153 2 - Ground Battery voltage
E154 5 - Ground
WDIA0170E
Revision: December 20092009 QX56
ENGINE ASSEMBLYEM-79
< REMOVAL AND INSTALLATION >
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1. Release the fuel pressure. Refer to
EC-487, "Fuel Pressure Check".
2. Drain the engine coolant. Refer to CO-11, "
Changing Engine Coolant".
3. Drain the engine oil. Refer to LU-9, "
Changing Engine Oil".
4. Disconnect the battery negative and positive terminal. Refer to PG-76, "
Removal and Installation".
5. Remove the engine hood. Refer to DLK-230, "
Removal and Installation of Hood Assembly".
6. Remove the cowl extension. Refer to EXT-18, "
Removal and Installation".
7. Remove the air duct and air cleaner case assembly. Refer to EM-25, "
Removal and Installation".
8. Remove the radiator assembly and hoses. Refer to CO-15, "
Removal and Installation".
NOTE:
To prevent possible A/T fluid drain from transmissi on opening, use appropriate cap to close off transmis-
sion opening during operation.
9. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
10. Remove the fan blade. Refer to CO-18, "
Removal and Installation (Crankshaft Driven Type)".
11. Disconnect the engine room harness from the fuse box and set it aside.
12. Disconnect the ECM.
13. Disconnect the engine room harness from the engine side and set it aside.
14. Disconnect the engine harness grounds.
15. Disconnect the power steering reservoir t ank from the engine and move it aside.
16. Disconnect the power steering oil pump from the engine. Move it aside and secure it using suitable wire or rope. Refer to ST-26, "
Removal and Installation"
17. Remove the A/C compressor bolts and set the compressor aside. Refer to HA-31, "Removal and Installa-
tion for Compressor" (ATC).
18. Disconnect the brake booster vacuum hose.
19. Disconnect the EVAP line.
20. Disconnect the fuel hose at the engine side connection. Refer to EM-40, "
Removal and Installation".
21. Disconnect the heater hoses at the cowl, and in stall plugs to avoid leakage of engine coolant.
22. Remove the A/T oil level indicator and indicator tube upper bolts.
23. Remove the front final drive assembly (4WD only). Refer to DLN-215, "
Removal and Installation".
24. Remove the exhaust manifolds. Refer to EM-30, "
Removal and Installation".
25. Install the engine slingers into the left bank cylinder head and right bank cylinder head.
26. Disconnect and remove the crankshaft position sensor (POS). Refer to EM-82, "
Exploded View".
27. Remove the A/T. Refer to TM-214, "
Removal and Installation
(2WD)" or TM-216, "Removal and Installation (4WD)".
NOTE:
To prevent possible A/T fluid drain from transmission opening,
use appropriate cap to close off transmission opening during
operation.
28. Lift using a hoist and secure the engine in position.
29. Remove the engine assembly from the vehicl e, avoid interference with the vehicle body.
CAUTION:
• Before and during lifting, always check if any harnesses are left connected.
30. Remove the parts that may restrict installation of the engine to the engine stand. NOTE:
This procedure is described assuming that you use an engine stand mounting to the surface to which the
transmission mounts. Engine slinger torque: 45.0 N·m (4.6 kg-m, 33 ft-lb)
WBIA0715E
Revision: December 20092009 QX56
BLOWER MOTOR CONTROL SYSTEMHAC-53
< COMPONENT DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
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Check 20A fuses [No. 24 and 27 (Located in the fuse and fusible link box)]. For fuse layout. Refer to PG-72,
"Terminal Arrangement".
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 7.
2.CHECK FRONT BLOWER MOTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect front blower motor connector.
3. Turn ignition switch ON.
4. Press the A/C switch.
5. Press the front blower contro l "+" switch to maximum speed.
6. Check voltage between front blower motor harness connector
M62 terminal 2 and ground.
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 3.
3.CHECK FRONT BLOWER MOTOR RELAY (S WITCH SIDE) POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect front blower motor relay.
3. Check voltage between front blower motor relay harness con- nector M107 terminal 5 and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK FRONT BLOWER MOTOR RELAY
Turn ignition switch OFF.
Check front blower motor relay. Refer to HAC-55, "
Front Blower Motor Component Inspection".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace front blower motor relay.
5.CHECK FRONT BLOWER MOTOR RELA Y (SWITCH SIDE) CIRCUIT FOR OPEN
Check continuity between front bl ower motor relay harness connec-
tor M107 terminal 3 and front blower motor harness connector M62
terminal 2.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK FRONT BLOWER MOTOR RELAY (COIL SIDE) POWER SUPPLY Fuses are good.
2 - Ground
: Battery voltage
WJIA1331E
5 - Ground: Battery voltage
WJIA1886E
3 - 2 : Continuity should exist.
WJIA1360E
Revision: December 20092009 QX56
INSTRUMENT PANEL ASSEMBLYIP-13
< ON-VEHICLE REPAIR >
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Removal and InstallationINFOID:0000000003775422
REMOVAL
CAUTION:
Disconnect both the negative and positive battery terminals in advance.
1. Disconnect both negative and positive terminal s, then wait at least 3 minutes.
2. Remove front center console. Refer to IP-20, "
Removal and Installation".
3. Remove steering column assembly. Refer to ST-20, "
Removal and Installation".
4. Remove combination meter. Refer to MWI-102, "
Removal and Installation".
5. Remove instrument panel upper cover and disconnect rear sonar speaker (if equipped).
6. Remove cluster lid C. Refer to IP-16, "
Removal and Installation".
7. Remove display assembly. Refer to AV-168, "
Removal and Installation".
8. Remove instrument lower/upper panel RH and glove box. Refer to IP-17, "
Removal and Installation" and
IP-18, "
Removal and Installation".
9. Release the clips, disconnect the optical sensor harness and remove defroster grille.
10. Release the clips, disconnect the connectors and remove RH, LH, and center speakers.
11. Remove RH/LH front pillar finishers. Refer to INT-14, "
Removal and Installation".
12. Remove the passenger air bag module nuts and disconnect the connectors. Refer to SR-10, "
Removal
and Installation".
13. Disconnect remaining optional equipment connectors (if equipped).
14. Remove instrument panel and pad assembly screws.
15. Release instrument panel and pad assembly lifting rearward away from steering member, then carefully remove through front door opening.
1. Defroster grille 2. Center speaker grille3. Speaker center
4. Speaker grille outer 5. Speaker outer6. Instrument panel upper cover
7. Instrument panel and pad assembly 8. Side ventilator assembly LH 9. Combination meter
10. Instrument upper panel LH 11. Cluster lid A 12. Key cylinder escutcheon
13. Lower knee protector 14. Instrument lower panel LH 15. Steering column cover upper
16. Steering column cover lower 17. Cluster lid C lower 18. 4WD switch (if equipped)
19. Hazard switch 20. Cluster lid C21. Instrument lower cover RH
22. Fuse access cover 23. Glove box 24. Instrument lower panel RH
25. Audio switch RH 26. A/C and AV switch assembly 27. Audio unit
28. Audio switch LH 29. Center ventilator assembly LH 30. Display assembly
31. Center ventilator assembly RH 32. Side ventilator assembly RH 33. Instrument upper panel RH Metal clip Clip
ALJIA0083ZZ
Revision: December 20092009 QX56