2009 FIAT SEDICI engine

178
– Avoid “riding” the brakes.
This could cause the brakes
to overheat resulting in reduced brak-
ing efficiency. Use engine braking as
much as possible.
– Because of the added trailer weight,
your engine may overheat on hot
days when going up long or steep
hills. Pay attention to your engine
temperature gauge. If it indicates
overheating, pull off the road and
stop in a safe place. Refer to “If the
Engine Overheats” in “EMERGENCY
SERVICE” section.
WARNING
60A186
When parking your vehicle
and connected trailer, al-
ways use the following procedure:
– Apply the vehicle’s brakes firmly.
– Have another person place wheel
chocks under the wheels of the vehi-
cle and the trailer while you are hold-
ing the brakes.
– Slowly release the brakes until the
wheel chocks absorb the load.
– Fully engage the parking brake.
– Manual Transaxle – Shift into Re-
verse or first gear and turn off the en-
gine.
– Automatic Transaxle – Shift into
Park and turn off the engine.
WARNING
When starting out after
parking:
– Depress the clutch and start the en-
gine.
– Shift into gear, release the parking
brake, and slowly pull away from the
chocks.
– Stop, apply the brakes firmly and
hold them.
– Have another person remove the
chocks.
WARNING
173-182 SEDICI LUM FL GB 1E 19-06-2009 10:49 Pagina 178

183
I I
N N
S S
P P
E E
C C
T T
I I
O O
N N
A A
N N
D D
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
60G410
MAINTENANCE SCHEDULE................................................. 185
SERVICE SCHEDULE – PETROL VERSIONS ..................... 186
SERVICE SCHEDULE – DIESEL VERSIONS........................ 188
MAINTENANCE RECOMMENDED UNDER SEVERE
DRIVING CONDITIONS......................................................... 190
DRIVE BELT.................................................................................. 191
ENGINE OIL AND FILTER...................................................... 191
GEAR OIL...................................................................................... 195
AUTOMATIC TRANSAXLE (AT) FLUID ........................... 196
ENGINE COOLANT................................................................. 198
WINDSHIELD WASHER FLUID............................................ 201
AIR CLEANER.............................................................................. 201
SPARK PLUGS (Gasoline engine)........................................... 202
FUEL FILTER (Diesel engine).................................................... 204
BRAKES.......................................................................................... 205
STEERING ..................................................................................... 207
CLUTCH PEDAL........................................................................ 208
TIRES ............................................................................................... 208
BATTERY....................................................................................... 213
FUSES .............................................................................................. 215
BULB REPLACEMENT............................................................... 221
WINDSCREEN - REAR WINDOW WASHER/WIPERS 227
AIR CONDITIONING SYSTEM............................................. 230
8
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184
60B128S
You should take extreme
care when working on your
vehicle to prevent accidental injury.
Here are a few precautions that you
should be especially careful to ob-
serve:
– To prevent damage or unintended
activation of the air bag system or
seat belt pretensioner system, be sure
the battery is disconnected and the
ignition switch has been in the
“LOCK” position for at least 90 sec-
onds before performing any electrical
service work on your Fiat. Do not
touch air bag system components,
seat belt pretensioner system com-
ponents or wires.
The wires are wrapped with yellow
tape or yellow tubing, and the cou-
plers are yellow for easy identifica-
tion.
– Do not leave the engine running in
garages or other confined areas.
WARNING
– When the engine is run-
ning, keep hands, clothing,
tools, and other objects away from
the fan and drive belt. Even though
the fan may not be moving, it can au-
tomatically turn on without warning.
– When it is necessary to do service
work with the engine running, make
sure that the parking brake is set ful-
ly and the transaxle is in Neutral (for
manual transaxle vehicles) or Park
(for automatic transaxle vehicles).
– Do not touch ignition wires or oth-
er ignition system parts when starting
the engine or when the engine is run-
ning, or you could receive an electric
shock.
– Be careful not to touch a hot en-
gine, exhaust manifold and pipes,
muffler, radiator and water hoses.
– Do not allow smoking, sparks, or
flames around gasoline or the bat-
tery. Flammable fumes are present.
– Do not get under your vehicle if it is
supported only with the portable jack
provided in your vehicle.
WARNING
– Be careful not to cause ac-
cidental short circuits be-
tween the positive and negative bat-
tery terminals.
– Keep used oil, coolant, and other
fluids away from children and pets.
Dispose of used fluids properly; nev-
er pour them on the ground, into sew-
ers, etc.
WARNING
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186
15 30 45 60 75 90 105 120 135 150 165 180
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SERVICE SCHEDULE - PETROL VERSIONS
Service coupons shall be carried out every 15,000 km
Thousands of km
Check tyre condition/wear and adjust pressure, if required
Check lighting system operation (headlights, direction indicators,
hazard lights, passenger compartment lights, boot lights,
instrument panel warning lights, etc.)
Check windscreen wiper/washer operation and adjust nozzles,
if required
Check the position/wear of the windscreen/rearscreen
wiper blades
Check condition and wear of front disc brake pads and brake
pad wear indication
Check rear disc brake pad or shoes condition and wear
Visually inspect the condition of: bodywork,
underbody protection, pipes and hoses (exhaust - fuel - brakes),
rubber parts (gaiters, sleeves, bushes, etc.)
Check and top up, if required, fluid levels (brake/hydraulic clutch
fluid, windscreen washer fluid, battery fluid, engine coolant, etc.)
Visually inspect condition of auxiliary drive belt
Check antievaporation system
Check the handbrake lever travel and adjust it, if required
Check and adjust tappet clearance, if required
Check exhaust emissions
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187
15 30 45 60 75 90 105 120 135 150 165 180
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Thousands of km
Check cleanliness of locks, bonnet and boot, and cleanliness
and lubrication of linkages
Replace spark plugs (replace iridium spark plugs
every 105,000 km) or every 7 years
Change engine oil and oil filter
Check air cleaner conditions
Replace air filter cartridge
Change engine coolant
Replace auxiliary drive belt
Sight inspect fuel tank conditions
Check manual transaxle gear oil level
Check automatic transaxle gear oil level
Change manual transaxle gear oil
Change automatic transaxle gear oil
Check transmission unit oil level (4x4 version)
Check rear differential oil level (4x4 version)
Change rear differential oil (4x4 version)
(just the first time at 15,000 km)
Check suspension operation
Check steering system
Check engine management system operation
(via diagnostic socket)
Change brake and clutch fluid (or every 2 years)
Replace pollen filter (or every 2 years)
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188
15 30 45 60 75 90 105 120 135 150 165 180
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SERVICE SCHEDULE - DIESEL VERSIONS
Service coupons shall be carried out every 15,000 km
Thousands of km
Check tyre condition/wear and adjust pressure, if required
Check lighting system operation (headlights, direction indicators,
hazard lights, passenger compartment lights, boot lights,
instrument panel warning lights, etc.)
Check windscreen wiper/washer operation and adjust nozzles,
if required
Check the position/wear of the windscreen/rearscreen
wiper blades
Check condition and wear of front disc brake pads and brake
pad wear indication
Check rear disc brake pad or shoes condition and wear
Visually inspect the condition of: bodywork,
underbody protection, pipes and hoses (exhaust - fuel - brakes),
rubber parts (gaiters, sleeves, bushes, etc.)
Check and top up, if required, fluid levels (brake/hydraulic clutch
fluid, windscreen washer fluid, battery fluid, engine coolant, etc.)
Visually inspect condition of auxiliary drive belt
Check the handbrake lever travel and adjust it, if required
Check exhaust emissions
Check cleanliness of locks, bonnet and boot, and cleanliness and
lubrication of linkages
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189
15 30 45 60 75 90 105 120 135 150 165 180
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Thousands of km
Change engine oil and oil filter (DPF versions) (**)
Check air cleaner conditions
Replace air filter cartridge
Change engine coolant
Replace auxiliary drive belt
Replace timing belt (*)
Replace fuel filter (or every 4 years)
Sight inspect fuel tank conditions
Check manual transaxle gear oil level
Change manual transaxle gear oil
Check transmission unit oil level (4x4 version)
Check rear differential oil level (4x4 version)
Change rear differential oil (4x4 version)
(just the first time at 15,000 km)
Check suspension operation
Check steering system
Check engine management system operation
(via diagnostic socket)
Change brake and clutch fluid (or every 2 years)
Replace pollen filter (or every 2 years)
(*) Regardless of the number of kilometres covered, the timing belt should be replaced every 4 years for particularly demanding use
(cold climates, driving in the city, idling for a long time) or in any case every 5 years.
(**) The engine oil and oil filter should be changed when the warning light on the dashboard comes on, or every 2 years.
183-230 SEDICI LUM FL GB 1E 19-06-2009 11:00 Pagina 189

MAINTENANCE RECOMMENDED UNDER SEVERE DRIVING CONDITIONS
If the vehicle is usually used under the conditions corresponding to any severe condition code given below, it is recommended that
applicable maintenance operation be performed at the particular interval as given in the chart below.
190
G----
HTrailer towing (if admitted)
Maintenance Operation
IInspect and correct or replace if necessary
RReplace or Change
NOTE 4WD: 4-wheel drive Severe condition code
ARepeated short trips
BDriving on rough and/or muddy roads
CDriving on dusty roads
DDriving in extremely cold weather and/or salted roads
ERepeated short trips in extremely cold weather
FLeaded fuel use
Severe Condition Code
B C D
A D
A C D E F H
A C D E H
A B C E F H
C
B E H
B C D H
B D E H
B E H
C D
Maintenance Interval
Every 15,000 km (9,000 miles) or 12 months
Every 45,000 km (27,000 miles) or 36 months
Every 36 months
Every 7,500 km (4,500 miles) or 6 months
Every 7,500 km (4,500 miles) or 6 months
Every 30,000 km (18,000 miles) or 24 months
Every 10,000 km (6,000 miles) or 8 months
Every 2,500 km (1,500 miles)
Every 30,000 km (18,000 miles) or 24 months
Every 30,000 km (18,000 miles) or 24 months
Every 15,000 km (9,000 miles) or 12 months
Every 15,000 km (9,000 miles) or 12 months
First time only:
15,000 km (9,000 miles) or 12 months
Second time and after:
Every 30,000 km (18,000 miles) or 24 months
reckoning from 0 km (0 mile) or 0 month
Every 15,000 km (9,000 miles) or 12 months
Every 45,000 km (27,000 miles) or 36 months Maintenance
Engine accessory drive belt (V-rib belt)
Camshaft timing belt (Diesel engine)
Engine oil and oil filter (Gasoline engine)
Engine oil and oil filter (Diesel engine)
Spark plugs
Air cleaner filter element
(Inspect or replace more frequently if necessary)
Automatic transaxle fluid change
Wheel bearings
Drive axle boots/Propeller shaft (4WD)
Manual transaxle oil/Transfer oil (4WD)
Differential oil (4WD)
Air conditioner filter element (for versions/markets, where provided)
(Clean more frequently if the air flow from the air conditioner
decreases)Maintenance
Operation
I
R
R
R
R
R
R
I
R
R
I
I
R
I
R Iridium plug
(Highly recommended)
Nickel plug
(Standard type)
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