183
I I
N N
S S
P P
E E
C C
T T
I I
O O
N N
A A
N N
D D
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
60G410
MAINTENANCE SCHEDULE................................................. 185
SERVICE SCHEDULE – PETROL VERSIONS ..................... 186
SERVICE SCHEDULE – DIESEL VERSIONS........................ 188
MAINTENANCE RECOMMENDED UNDER SEVERE
DRIVING CONDITIONS......................................................... 190
DRIVE BELT.................................................................................. 191
ENGINE OIL AND FILTER...................................................... 191
GEAR OIL...................................................................................... 195
AUTOMATIC TRANSAXLE (AT) FLUID ........................... 196
ENGINE COOLANT................................................................. 198
WINDSHIELD WASHER FLUID............................................ 201
AIR CLEANER.............................................................................. 201
SPARK PLUGS (Gasoline engine)........................................... 202
FUEL FILTER (Diesel engine).................................................... 204
BRAKES.......................................................................................... 205
STEERING ..................................................................................... 207
CLUTCH PEDAL........................................................................ 208
TIRES ............................................................................................... 208
BATTERY....................................................................................... 213
FUSES .............................................................................................. 215
BULB REPLACEMENT............................................................... 221
WINDSCREEN - REAR WINDOW WASHER/WIPERS 227
AIR CONDITIONING SYSTEM............................................. 230
8
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187
15 30 45 60 75 90 105 120 135 150 165 180
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Thousands of km
Check cleanliness of locks, bonnet and boot, and cleanliness
and lubrication of linkages
Replace spark plugs (replace iridium spark plugs
every 105,000 km) or every 7 years
Change engine oil and oil filter
Check air cleaner conditions
Replace air filter cartridge
Change engine coolant
Replace auxiliary drive belt
Sight inspect fuel tank conditions
Check manual transaxle gear oil level
Check automatic transaxle gear oil level
Change manual transaxle gear oil
Change automatic transaxle gear oil
Check transmission unit oil level (4x4 version)
Check rear differential oil level (4x4 version)
Change rear differential oil (4x4 version)
(just the first time at 15,000 km)
Check suspension operation
Check steering system
Check engine management system operation
(via diagnostic socket)
Change brake and clutch fluid (or every 2 years)
Replace pollen filter (or every 2 years)
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MAINTENANCE RECOMMENDED UNDER SEVERE DRIVING CONDITIONS
If the vehicle is usually used under the conditions corresponding to any severe condition code given below, it is recommended that
applicable maintenance operation be performed at the particular interval as given in the chart below.
190
G----
HTrailer towing (if admitted)
Maintenance Operation
IInspect and correct or replace if necessary
RReplace or Change
NOTE 4WD: 4-wheel drive Severe condition code
ARepeated short trips
BDriving on rough and/or muddy roads
CDriving on dusty roads
DDriving in extremely cold weather and/or salted roads
ERepeated short trips in extremely cold weather
FLeaded fuel use
Severe Condition Code
B C D
A D
A C D E F H
A C D E H
A B C E F H
C
B E H
B C D H
B D E H
B E H
C D
Maintenance Interval
Every 15,000 km (9,000 miles) or 12 months
Every 45,000 km (27,000 miles) or 36 months
Every 36 months
Every 7,500 km (4,500 miles) or 6 months
Every 7,500 km (4,500 miles) or 6 months
Every 30,000 km (18,000 miles) or 24 months
Every 10,000 km (6,000 miles) or 8 months
Every 2,500 km (1,500 miles)
Every 30,000 km (18,000 miles) or 24 months
Every 30,000 km (18,000 miles) or 24 months
Every 15,000 km (9,000 miles) or 12 months
Every 15,000 km (9,000 miles) or 12 months
First time only:
15,000 km (9,000 miles) or 12 months
Second time and after:
Every 30,000 km (18,000 miles) or 24 months
reckoning from 0 km (0 mile) or 0 month
Every 15,000 km (9,000 miles) or 12 months
Every 45,000 km (27,000 miles) or 36 months Maintenance
Engine accessory drive belt (V-rib belt)
Camshaft timing belt (Diesel engine)
Engine oil and oil filter (Gasoline engine)
Engine oil and oil filter (Diesel engine)
Spark plugs
Air cleaner filter element
(Inspect or replace more frequently if necessary)
Automatic transaxle fluid change
Wheel bearings
Drive axle boots/Propeller shaft (4WD)
Manual transaxle oil/Transfer oil (4WD)
Differential oil (4WD)
Air conditioner filter element (for versions/markets, where provided)
(Clean more frequently if the air flow from the air conditioner
decreases)Maintenance
Operation
I
R
R
R
R
R
R
I
R
R
I
I
R
I
R Iridium plug
(Highly recommended)
Nickel plug
(Standard type)
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202
To remove the air cleaner element:
❒Remove the air cleaner inlet hose (1).
❒Remove the bolts (2), loosen the bolt
(3) and lift the air cleaner case (4) di-
rectly above.
IMPORTANT When lifting the air clean-
er, make sure the air cleaner does not in-
terfere the engine oil dipstick (5) to avoid
damage the dipstick.
❒Unclamp the side clamps, and remove
the element from the air cleaner case.
If it appears to be dirty, replace it with
a new one.
SPARK PLUGS
(Gasoline engine)
For Nickel spark plugs (traditional type):
You should inspect spark plugs periodi-
cally for carbon deposits. When carbon
accumulates on a spark plug, a strong
spark may not be produced. Remove car-
bon deposits with a wire or pin and adjust
the spark plug gap.
To access the spark plugs:
❒Remove the air cleaner case. Refer to
“Air Cleaner” in this section.
❒If necessary, disconnect the coupler (1)
while pushing the release lever.
❒Remove the ignitor bolts.
❒Pull the spark plug boots out.
NOTE When installation, make sure the
wires, couplers, sealing rubber of air clean-
er assy and washers, are correctly re-
turned in place.
(1)
80JM125
60G102
CorrectWrong
79JM016
For Diesel Engine Model
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204
NOTE If your engine is equipped with the
hightension cord type ignition wiring and
you experience some firing problem of
spark plugs, such as, hard engine- starting,
misfire etc., the cause may be located not
only on spark plugs but also on deterio-
rated ignition wirings (generally, used for
more than 80,000 km or five years). If
spark plug replacement does not solve the
problem, have the ignition wiring and oth-
er ignition system inspected by your Fiat
Dealership.FUEL FILTER
(Diesel engine)
The fuel filter works as a water sedimen-
tor as well.
Drain water when the fuel filter warning
light comes on. To drain water:
❒Place a pan or ample rag under the fu-
el filter drain nozzle.
❒Loosen the drain knob (1). The water
will be drained.
❒Tighten the drain knob when the water
changes to the diesel fuel.
❒Tighten the drain knob.
(1)
79J147
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262
– Level check ..................................... 192
– Oil life monitoring......................... 89
– Specifications.................................. 191
Engine oil filter (change)..................... 194
Engine oil life monitoring ................... 89
ESP (Electronic Stability
Program)......................................92-164
Exhaust gas............................................ 150
External lights................................63-222
Fiat CODE (Immobilizer system) .... 11
Frame hooks........................................... 143
Front fog lights ........................................ 91
Fuel
– Average fuel consumption
(gauge)................................................ 87
– Capacities/refuelling...................10-254
– Consumption.................................... 247
– Driving range .................................... 88
– Fuel filter ............................................ 204
– Fuel filler cap ..................................... 132
– Fuel gauge .......................................... 84
– Fuel recommendation.................... 10
– Improving fuel economy ................ 168
– Instantaneous fuel consumption
(gauge).................................................... 85
Fuses.......................................................... 215
Gear oil
– Changing .......................................... 196– Level check ..................................... 195
– Specifications.................................. 195
Gearshift lever...................................... 132
General information............................ 245
Glove box.............................................. 94
Hazard warning lights ....................... 91
Head restraints..................................... 30
Headlight levelling switch ................... 94
Headlights
– Bulb replacement........................... 222
– Headlight levelling switch............. 94
Heated rear window........................... 93
Heating and air conditioning system .. 96
– Air outlet......................................... 96
– Automatic heating and air
conditioning system
(Climate Control).......................... 104
– Heating system............................... 97
– Maintenance.............................110-230
– Manual heating and air
conditioning system...................... 100
Horn ....................................................... 68
Identification data .............................. 246
Ignition switch ...................................... 58
Information display.............................. 85
Inspection and maintenance .............. 183
– Maintenance schedule................... 185
– Severe driving conditions............. 190 – Keyless Start system..................... 15
– Opening/closing............................. 12
Drive belt (servicing).......................... 191
Driving tips............................................ 169
– Driving on hills ............................... 170
– Driving on slippery roads ............ 171
– Highway driving.............................. 170
Emergency service ............................ 231
Engine
– Air cleaner ...................................... 201
– Engine coolant ................................ 198
– Engine oil and filter........................ 191
– If the engine is flooded................. 236
– If the engine overheats ................. 236
– If the starter does not operate... 236
– Jump starting................................... 233
– Oil consumption ............................ 151
– Serial number................................. 246
– Spark plugs...................................... 202
– Starting............................................. 152
– Technical specifications ................ 249
– Temperature gauge ....................... 85
Engine coolant ...................................... 198
Engine coolant temperature gauge .. 85
Engine hood .......................................... 140
Engine oil
– Changing oil and filter................... 193
– Consumption.................................. 151
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263
Mirrors
– Defroster......................................... 93
– Electric mirrors.............................. 28
– Inside rearview mirror ................. 27
– Outside rearview mirror ............. 27
MP3/WMA Player ................................ 119
Odometer ........................................... 87
Operating your vehicle....................... 149
Original spare parts............................. 2
Other controls and equipment......... 129
Parking brake lever ........................... 130
Parking lights ......................................... 63
Pedals..................................................... 131
Performance ......................................... 254
Pretensioners for seat belts .............. 45
Radio antenna...................................... 147
Rear door.............................................. 23
Rear fog light......................................... 64
Rear window washer
– Switch............................................... 66
Rear window wiper
– Blades............................................... 229
– Control ............................................ 66
Recirculated air.............................100-104
Refuelling/Capacities....................10-254
Remote audio controls....................... 126
Roof rails or roof rack anchors ........ 147
Running-in.............................................. 167
Seat back pocket ................................ 145
Seat belts............................................... 31
– Height adjuster............................... 36
– Pretensioners................................. 45
– Seat belt hangers............................ 36
– Seat belt inspection....................... 37
– Seat belt reminder (S.B.R.) .......... 35
– Use.................................................... 33
– Warnings......................................... 31
Seats
– Front (adjustment) ........................ 29
– Front seat heater........................... 139
– Seat back pocket............................ 145
Service station guide........................... 3
Shopping hook...................................... 145
Snow chains .......................................... 171
Spare tire........................................144-211
Spark plugs............................................ 202
Speedometer........................................ 84
Spot light................................................ 138
Starting the engine............................... 152
– If the engine is flooded................. 236
– If the starter does not operate... 236
– Jump starting................................... 233
Steering.................................................. 207
Steering column controls................... 57
Sun visors .............................................. 137
Supplement (declaration
of conformity).................................... 255 Instrument cluster............................... 73
– Meter illumination (control) ....... 90
Instrument panel.............................71-72
Interior light.......................................... 138
Isofix type child restraint system
(installation)..................................41-42
Jack ......................................................... 144
Jacking instructions.............................. 232
Jump starting instructions .................. 233
Keys ....................................................... 11
– Battery replacement..................... 20
– Keyless Entry.................................. 18
Keyless Entry System.......................... 18
Keyless Start System........................... 15
Luggage compartment
– Luggage compartment cover....... 146
– Luggage compartment light ......... 146
– Luggage restraint loops ................ 145
Main beam headlights ........................ 63
– Bulb replacement........................... 222
Maintenance (programmed) .............. 183
– Maintenance schedule................... 185
– Severe driving conditions............. 190
Manual heating and air conditioning
system.................................................. 100
– Maintenance............................108-230
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