2009 CHERY TIGGO clutch

Downloaded from www.Manualslib.com manuals search engine MEASURE STATUSSTANDARD FLUID PRESSURE KPA (PSI)
GEAR
LEVER
POSITION GEAR
POSITION ENGINE
SPEED (RPM) DECELERATION
CLUTCH
PRESSURE REVERSE
GEAR
CLUTCH
PRESSURE OVERDRIVE
CLUTCH
PRESSURE LOW/
REVERSE GEAR
CLUTCH
PRESSURE SECONDARY
BRAKE
PRESSURE TORQUE
CONVERTER PRESSURE
D Gear 1 2,500
1,010 - 1,050
(146 - 152) -- 1,010 -
1,050 (146 - 152) -
500 - 700
(73 - 101)
Gear 2 2,500 ----1,010 - 1,050
(146 - 152) 500 - 700
(73 - 101)
Gear 3 2,500 590 - 690 (85 -
100) -590 - 690
(85 - 100) -- 450 - 650
(65 - 94)
Gear 4 2,500 --590 - 690
(85 - 100) -590 - 690 (85
- 100) 450 - 650
(65 - 94)
• In accordance with the shown status of standard fluid pressure measurement table, measure the fluid pressure
of each measurement port. The measurement of each port should be within the standard range.
• If some measurement values is beyond the standard range, please refer to the fluid pressure measurement and
diagnosis table for causes.
Is the check result normal?
Ye s>>Go to step 5 for disc or plate abrasion.
No
>>Go to the next step.
3.CHECK VALVE BODY ASSEMBLY AND FLUID PUMP AND PIPELINE
• Turn the ignition switch off.
• Disassemble and repair F4A4 automatic transaxle assembly (See Automatic Transaxle Removal & Installation in
Section 08 Transaxle & Transfer Case).
• Check valve body and fluid pump and pipeline.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace damaged components and low speed clutch and reverse/low brake clutch for low pressure
burned.
4.COMPRESSED AIR TEST
• Check low speed clutch system: Low speed clutch piston should be active and maintain pressure when com-
pressed air is applied to the fluid hole.
• Check reverse/low brake clutch system: Reverse/low brake clutch piston should be active and maintain pressure
when compressed air is applied to the fluid hole.
Is the check result normal?
Ye s>>Go to the next step for disc or plate abrasion.
No
>>Replace damaged components and low speed clutch and reverse/low brake clutch for low pressure
burned.
DIAGNOSIS & TESTING
08–210Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 5.CHECK LOW SPEED CLUTCH SYSTEM
• Check low speed clutch system:
Check low speed clutch plate
Check low speed clutch disc
Snap ring
Clutch reaction disc
D-Ring
Spring retainer
Low speed clutch piston
Low speed clutch drum
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace the damaged components.
6.CHECK REVERSE/LOW BRAKE SYSTEM
• Check reverse/low brake system:
Check reverse/low brake plate
Check reverse/low brake disc
Central support
Snap ring
Clutch reaction disc
Spring retainer
Reverse/low brake piston
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace the damaged components.
7.CHECK DTC
• Assemble all disassembled components.
• Install the transaxle assembly (See Automatic Transaxle Removal & Installation in Section 08 Transaxle &
Transfer Case).
• Fill the transaxle with new ATF:
Fill the ATF from the fill tube.
Reinstall the hose connector disassembled in step 1 and reinstall the dipstick (clean the dipstick before
installing).
Shift the gear selector lever to each gear position and then shift to gear “N”.
Drive the vehicle until the ATF reaches operating temperature (70° - 80°C) and re-check the fluid level. The fluid level must be within the HOT range of dipstick.
Reinstall the dipstick into the transaxle.
With the X-431 scan tool, read TCM DTCs.
Refer to DTC Confirmation Procedure.
Is DTC 41 still present?
Ye s>>Replace the TCM.
No
>>The system is now operating properly.
DIAGNOSIS & TESTING
08
08–211Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Operating Components Condition
•Related Operating Components
RELATED OPERATING COMPONENT
GEARSHIFT LEVER
POSITION GEAR
RATIO ENGINE
START PARKING
MECHANISM DRIVE
LOCK
LOW
SPEED
CLUTCH (UD) REVERSE
GEAR
CLUTCH (REV) OVERSPEED
CLUTCH(OD) LOW
GEAR/
REVERSE GEAR
BRAKE (L/R) GEAR
2ND
BRAKE (2ND) ONE-
WAY
CLUTCH (OWC)
P Parking - Enabled -- - --
R Reverse
Gear 2.480 -
-- ---
N Neutral
Gear - Enabled -
-- ---
D Gear 1 2.842 -
--- *-
Gear 2 1.529 - ---- -
Gear 3 1.000 - --  ---
Gear 4 0.712 - --  - -
3 Gear 1 2.842 -
--- *-
Gear 2 1.529 - ---- -
Gear 3 1.000 - --  ---
2 Gear 1 2.842 -
--- *- 
Gear 2 1.529 - ---- -
L Gear 1 2.842 - --- --
* Low gear/reverse gear

is applied when vehicle speed is lower than 10 km/h.  Operating components
On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSES
42 Second gear, ratio
out of limits Vehicle is driving •
The Transaxle
Control Module
(TCM) will set this
DTC when the TCM
detected that 2nd
Gear Ratio Error is
already present. The
output shaft speed
signal is increased.
• If the DTC was
set 4 times, then the
A/T will be locked in
3rd gear (D gear). •
Input shaft speed
sensor
• Output shaft speed
sensor
• The retainer of
deceleration clutch
• Transfer case
driven and drive gear
• 2nd gear brake
system
• Low speed clutch
system
• Noise interference
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• After connection, press POWER key to start X-431.
DIAGNOSIS & TESTING
08
08–213Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2.HYDRAULIC TEST
• Preheat the fluid from engine to transaxle to 80° - 100°C.
• Lift the vehicle until the wheels can rotate freely.
• Connect the special fluid pressure gauge on the
fluid pressure test port.
TEST
PORT 123 4 5 6 7
Fluid
pressure test port name 2nd (Gear
2 Brake) fluid
pressure UD (Low
Speed
Clutch) fluid
pressure L/R
(Low/
Reverse Gear
Brake) fluid
pressure DA (Damper
Clutch
Engagement) fluid
pressure DR (Damper
Clutch
Disengagement) fluid pressure RV
(Reverse Gear
Clutch) fluid
pressure OD
(Overdrive Clutch)fluid
pressure
DIAGNOSIS & TESTING
LTSMD080018
08
08–215Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine MEASURE STATUSSTANDARD FLUID PRESSURE KPA (PSI)
GEAR LEVER POSITION GEAR
POSITION ENGINE
SPEED (RPM) DECELERATION
CLUTCH
PRESSURE REVERSE
GEAR
CLUTCH
PRESSURE OVERDRIVE
CLUTCH
PRESSURE LOW/
REVERSE GEAR
CLUTCH
PRESSURE SECONDARY
BRAKE
PRESSURE TORQUE
CONVERTER PRESSURE
P -2,500 - --310 - 390
(45-56) -250 - 390 (36
- 56)
R Reverse Gear 2,500 -1,270 - 1,770 - 1,270 - 1,770 - 500 - 700 (73
- 101)
N Neutral Gear 2,500 ---310 - 390 (45
- 56) -250 - 390 (36
- 56)
D Gear 1 2,500
1,010 - 1,050
(146 - 152) -- 1,010 - 1,050
(146 - 152) -500 - 700 (73
- 101)
Gear 2 2,500 ----1,010 - 1,050
(146 - 152) 500 - 700 (73
- 101)
Gear 3 2,500 590 - 690 (85 -
100) -590 - 690
(85 - 100) -- 450 - 650 (65
- 94)
Gear 4 2,500 --590 - 690
(85 - 100) -590 - 690 (85
- 100) 450 - 650 (65
- 94)
•In accordance with the shown status of standard fluid pressure measurement table, measure the fluid pressure
of each measurement port. The measurement of each port should be within the standard range.
• If some measurement values is beyond the standard range, please refer to the fluid pressure measurement and
diagnosis table for causes.
Is the check result normal?
Ye s>>Go to step 5 for disc or plate abrasion.
No
>>Go to the next step.
3.CHECK VALVE BODY ASSEMBLY AND FLUID PUMP AND PIPELINE
• Turn the ignition switch off.
• Disassemble and repair F4A4 automatic transaxle assembly (See Automatic Transaxle Removal & Installation in
Section 08 Transaxle & Transfer Case).
• Check valve body and fluid pump and pipeline.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace damaged components and low speed clutch and 2nd gear brake clutch for low pressure
burned.
4.COMPRESSED AIR TEST
• Check low speed clutch system: Low speed clutch piston should be active and maintain pressure when com-
pressed air is applied to the fluid hole.
• Check 2nd gear brake clutch system: 2nd gear brake clutch piston should be active and maintain pressure
when compressed air is applied to the fluid hole.
Is the check result normal?
Ye s>>Go to the next step for disc or plate abrasion.
No
>>Replace all damaged components and low speed clutch and 2nd gear brake clutch.
DIAGNOSIS & TESTING
08–216Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 5.CHECK LOW SPEED CLUTCH SYSTEM
• Check low speed clutch system:
Check low speed clutch plate
Check low speed clutch disc
Snap ring
Clutch reaction disc
D-Ring
Spring retainer
Low speed clutch piston
Low speed clutch drum
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace the damaged components.
6.CHECK 2ND GEAR BRAKE SYSTEM
• Check 2nd gear brake system:
Check 2nd gear brake plate
Check 2nd gear brake disc
Central support
Snap ring
Clutch reaction disc
Spring retainer
2nd gear brake piston
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace the damaged components.
7.CHECK DTC
• Assemble all disassembled components.
• Install the transaxle assembly (See Automatic Transaxle Removal & Installation in Section 08 Transaxle &
Transfer Case).
• Fill the transaxle with new ATF:
Fill the ATF from the fill tube.
Reinstall the hose connector disassembled in step 1 and reinstall the dipstick (clean the dipstick before
installing).
Shift the gear selector lever to each gear position and then shift to gear “N”.
Drive the vehicle until the ATF reaches operating temperature (70° - 80°C) and re-check the fluid level. The fluid level must be within the HOT range of dipstick.
Reinstall the dipstick into the transaxle.
With the X-431 scan tool, read TCM DTCs.
Refer to DTC Confirmation Procedure.
Is DTC 42 present?
Ye s>>Replace the TCM.
No
>>The system is now operating properly.
DIAGNOSIS & TESTING
08
08–217Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Operating Components Condition
•Related Operating Components
RELATED OPERATING COMPONENT
GEARSHIFT LEVER
POSITION GEAR
RATIO ENGINE
START PARKING
MECHANISM DRIVE
LOCK
LOW
SPEED
CLUTCH (UD) REVERSE
GEAR
CLUTCH (REV) OVERSPEED
CLUTCH(OD) LOW
GEAR/
REVERSE GEAR
BRAKE (L/R) GEAR
2ND
BRAKE (2ND) ONE-
WAY
CLUTCH (OWC)
P Parking - Enabled -- - --
R Reverse
Gear 2.480 -
-- ---
N Neutral
Gear - Enabled -
-- ---
D Gear 1 2.842 -
--- *-
Gear 2 1.529 - ---- -
Gear 3 1.000 - --  ---
Gear 4 0.712 - --  - -
3 Gear 1 2.842 -
--- *-
Gear 2 1.529 - ---- -
Gear 3 1.000 - --  ---
2 Gear 1 2.842 -
--- *- 
Gear 21.529

- ---- -
L Gear 1 2.842 - --- --
* Low gear/reverse gear is applied when vehicle speed is lower than 10 km/h. Operating components
On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSES
43 Third gear, ratio out
of limits Vehicle is driving •
The Transaxle
Control Module
(TCM) will set this
DTC when the TCM
detected that 3rd
Gear Ratio Error is
already present. The
output shaft speed
signal is increased.
• If the DTC was
set 4 times, then the
A/T will be locked in
3rd gear (D gear). •
Input shaft speed
sensor
• Output shaft speed
sensor
• The retainer of
deceleration clutch
• Transfer case
driven and drive gear
• Overdrive clutch
system
• Low speed clutch
system
• Noise interference
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• After connection, press POWER key to start X-431.
DIAGNOSIS & TESTING
08
08–219Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2.HYDRAULIC TEST
• Preheat the fluid from engine to transaxle to 80°-100°C.
• Lift the vehicle until the wheels can rotate freely.
• Connect the special fluid pressure gauge to the
fluid pressure test port.
TEST
PORT 123 4 5 6 7
Fluid
pressure test port name 2nd (Gear
2 Brake) fluid
pressure UD (Low
Speed
Clutch) fluid
pressure L/R
(Low/
Reverse Gear
Brake) fluid
pressure DA (Damper
Clutch
Engagement) fluid
pressure DR (Damper
Clutch
Disengagement) fluid pressure RV
(Reverse Gear
Clutch) fluid
pressure OD
(Overdrive Clutch)fluid
pressure
DIAGNOSIS & TESTING
LTSMD080018
08
08–221Chery Automobile Co., Ltd.