Downloaded from www.Manualslib.com manuals search engine Diagnostic Procedure
1.CHECK GROUND CONNECTION
• Turn ignition switch off.
• Loosen and retighten ground screws on the body (See Ground Inspection in Section 15 Body & Accessories).
• Inspect ground connection C-204 mounting position (See Vehicle Wiring Harness Layout - Main Harness in
Section 16 Wiring).
Is the ground connection OK?
Ye s>>Go to the next step.
No
>>Repair or replace ground connection.
2.CHECK IMMOBILIZER CONTROL MODULE DTC
• With the scan tool, view DTCs in the Immobilizer control module. Refer to DTC confirmation procedure.
Is DTC B3060, B3061 or B3077 present?
Ye s>>For DTC B3060, go to step 5.
For DTC B3061, go to the next step.
For DTC B3077, go to step 6.
No
>>The condition that caused the DTC is currently not present. Monitor the scan tool data relative to this
circuit while wiggle testing the wiring and connectors and looking for the DTC to reset. Using the wiring schematic as a guide, inspect the related wiring and connectors of the Immobilizer
control module.
Verify that there is good terminal contact in the related connectors.
3.CHECK IMMOBILIZER CONTROL MODULE ELECTRICAL CONNECTOR
• Turn ignition switch off.
• Disconnect the Immobilizer control module electrical
connectors C-026 (1).
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Ye s>>Go to the next step.
No
>>Repair or replace the electrical connector
as necessary.
DIAGNOSIS & TESTING
LTSMD150019
15–140Chery Automobile Co., Ltd.
Downloaded from www.Manualslib.com manuals search engine 4.CHECK THE IMMOBILIZER COIL
• Check the resistance of the Immobilizer coil between the Immobilizer coil connector C-026, pin 9 and pin 11.
IMMOBILIZER COIL
TERMINAL IMMOBILIZER COIL
TERMINAL
91 1
Is the resistance range from 5 to 20 ohms?
Ye s>>Go to the next step.
No
>>Replace the Immobilizer coil.
5.CHECK IMMOBILIZER COIL
• Check the resistance between the Immobilizer coil connector C-026, pin 9 and pin 10.
• Check the resistance between the Immobilizer coil connector C-026, pin 11 and pin 10.
IMMOBILIZER
COIL
TERMINAL IMMOBILIZER
COIL
TERMINAL CONTINUITY
91
0
Not
11 1 0
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace the Immobilizer coil.
DIAGNOSIS & TESTING
15
15–141Chery Automobile Co., Ltd.
Downloaded from www.Manualslib.com manuals search engine 6.PROGRAM THE TRANSPONDER
• Turn ignition switch on.
• Using the X-431 scan tool, program the vehicle security system.
•
• Turn ignition switch on and perform the following:
With the X-431 scan tool, choose T11 series.
Choose immobilize.
Input the safety code.
Click the small keyboard.
Click OK.
Choose Immobilizer adapt.
Choose Key learning immediately.
Click OK.
• Try to start the engine.
• With the X-431 scan tool, view active DTCs in the Immobilizer control module.
Is DTC B3060, B3061 or B3077 present?
Ye s>>Go to the next step.
No
>>No problem found at this time.
This concern may have been caused by the not programmed transponder.
Erase all codes before returning the vehicle to the customer.
7.REPLACE AND PROGRAM THE TRANSPONDER
• Replace the chip (1) with a new one.
DIAGNOSIS & TESTING
VISMD150019T
VISMD150018
15–142Chery Automobile Co., Ltd.
Downloaded from www.Manualslib.com manuals search engine •Turn ignition switch on.
• Repeat step 5.
• Try to start the engine.
• With the X-431 scan tool, view DTCs in the Immo-
bilizer control module.
Is DTC B3060, B3061 or B3077 present?
Ye s>>Replace and program the Immobilizer con-
trol module (See Immobilizer Control Mod-
ule Removal & Installation in Chapter 15
Body & Accessories). Go to the next step.
No
>>No problem found at this time.
This concern may have been caused by
the transponder fault.
Erase all codes before returning the vehi-
cle to the customer.
8.VERIFY NEW IMMOBILIZER CONTROL MODULE
• Try to start the engine.
• With the X-431 scan tool, view active DTCs in the Immobilizer control module.
Is DTC B3060, B3061 or B3077 present?
Ye s>>Go to the next step.
No
>>No problem found at this time.
This concern may have been caused by the Immobilizer control module fault.
Erase all codes before returning the vehicle to the customer.
9.REPLACE AND MATCH ECM
• Using the wiring schematic as a guide, inspect the related wiring and connectors of the ECM.
• Verify that there is good terminal contact in the related connectors.
• Try to start the engine.
• With the X-431 scan tool, view active DTCs in Immobilizer control module.
Is DTC B3060, B3061 or B3077 still present?
Ye s>>Replace the ECM and match the ECM to the Immobilizer control module (See Electronic Control Mod-
ule Removal & Installation in Section 03 Electronic Engine Controls) (This concern may have been caused by an
ECM internal fault).
No
>>No problem found at this time.
DIAGNOSIS & TESTING
VISMD150019T
15
15–143Chery Automobile Co., Ltd.
Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Immobilizer Control Module
Removal & Installation
1. Remove the instrument panel (See InstrumentPanel Removal & Installation in Section 15 Body &
Accessory).
2. Remove the steering column mounting bolts.
3. Remove the Immobilizer control module mounting bolt (1).
4. Disconnect the Immobilizer control module electrical harness.
5. Installation is in the reverse order of removal.
Installation Notes:
•
NOTE :
The Immobilizer control module must be matched to the ECM before the vehicle will start.
Matching Engine Control Module (ECM) To New Immobilizer Control Module
Perform the following to match the ECM to the Immobilizer control module: With the X-431 scan tool, choose T11 series.
Choose immobilize.
Choose input code.
Input the safety code.
Click the small keyboard.
Click OK.
Choose Immobilizer adapt.
Choose read EMS to Immobilizer immediately.
Click OK.
LTSM150100
15–144Chery Automobile Co., Ltd.
Downloaded from www.Manualslib.com manuals search engine C-001L/32 Instrument Cluster B1
C-002 G/32 Instrument Cluster C1
C-003 W/4 Key Switch B3
C-004 W/2 Key Hole Lamp B3
C-005 Y/4Brake Switch B3
C-006 W/13 Multi-Function Switch B3
C-007 B/10 Wiper And Washer Switch B3
C-008 W/2 Blower Motor F4
C-009 B/6Accelerator Pedal Position Sensor C3
C-010 W/6 Front Fog Lamp Switch A3
C-011 Y/6Rear Fog Lamp Switch A3
C-012 W/6 Ignition Switch B3
C-015 W/3Console Power Outlet (For Cigarette
Lighter) E4
C-016 W/4 Speed Resistor F3
C-019 B/6Dimmer Control Switch A3
C-020 GR/6 Headlamp Aiming Switch A3
C-021 W/4 Cruise/Audio Combination Switch B3
C-022 G/16 Data Link Connector B4
C-023 GR/2 Security Lamp D3
C-024 B/2Clutch Pedal Switch A3
C-025 B/8Immobilizer Control Module C3
C-027 BR/6 Shifter Selector D3
C-028 L/10 Winter Mode/Shifter Selector Register D5
C-030 L/32 CAN Converter B3
C-031 B/16 Audio C2
C-034 W/2 Console Power Outlet (Illumination) E4
C-035 W/8 Body Fuse And Relay Box (A) A3
C-036 W/20 Body Fuse And Relay Box (B) A3
C-037 B/2Body Fuse And Relay Box (D) A3
C-038 W/1 Horn Switch B3
C-040 L/6Heated Seat Switch LH D3
C-041 G/6Heated Seat Switch RH D3
C-042 W/4 Body Fuse And Relay Box (E) A3
C-043 W/16 Body Fuse And Relay Box (F) A3
C-044 B/5Recirculation Door Actuator E3
C-047 B/16 HVAC Control Panel D3
C-048 W/8 Blower Switch D3
C-100 W/16 To A-100 A3
C-101 W/18 To A-101 A3
C-102 W/14 To E-102 G4
C-103 W/14 To E-103 G3
C-104 W/22 To B-104 A3
C-105 W/22 To B-105 G4
C-106 W/6 To J-100 A3
VEHICLE HARNESS ROUTING MAPS
16
16–59Chery Automobile Co., Ltd.
Downloaded from www.Manualslib.com manuals search engine I
Idle Air Control (IAC) Motor, 2.4L Engine Controls....3-541
Idler Pulley, 1.6L & 1.8L Engine Mechanical .........2-45
Idler Pulley, 2.0L Engine Mechanical ..............2-119
Ignition Coil 1.6L & 1.8L & 2.0L, Ignition Control ....3-571
Ignition Coil 2.4L, Ignition Control ...............3-572
Ignition Control ............................ 3-565
Immobilizer Control Module, Body Interior . . . 15-110, 15-144
Input Shaft, 5-Speed Manual Transaxle ............8-278
Instrument Cluster, Body Interior ...........15-52, 15-84
Instrument Panel, Body Interior .................15-45
Intake Manifold, 1.6L & 1.8L Engine Mechanical ......2-43
Intake Manifold, 2.0L Engine Mechanical ...........2-117
Intake Manifold, 2.4L Engine Mechanical ...........2-201
Interactive Torque Management (ITM) Control Module, Interactive Torque Management (ITM) System
(4x4) .................................. 9-23
Interactive Torque Management (ITM) Controller, Interactive Torque Management (ITM) System (4x4) . . 9-21
Interactive Torque Management (ITM) System (4x4) ....9-16
Interior Lamps, Body Interior ..................15-85
International Symbols, Vehicle Information ..........1-13
K
Key Hole Lamp, Body Interior ..................15-92
Knock Sensor, 1.6L & 1.8L Engine Controls ........3-218
Knock Sensor, 2.0L Engine Controls ..............3-428
Knock Sensor, 2.4L Engine Controls ..............3-533
L
License Plate Lamp, Body Exterior ..............15-197
Liquid Line, System Plumbing ..................13-44
Lower Balance Shaft, 2.4L Engine Mechanical .......2-208
Lower Console, Body Interior ..................15-50
Luggage Rack, Body Exterior ..................15-204
Luggage Rack, Body Exterior .....................204
M
Manifold Absolute Pressure Sensor - 1.6L, 1.6L & 1.8L
Engine Controls .......................... 3-222
Manual Temperature Control ....................13-1
Manual Temperature Control Module, Manual Temperature Control ................................ 13-15
Manual Transaxle Assembly, 5-Speed Manual Transaxle ............................... 8-260
Manual Transaxle Unit Repair, 5-Speed Manual Transaxle ............................... 8-270
Master Cylinder - LHD, Base Brakes ..............12-11Master Cylinder - RHD, Base Brakes
.............12-12
Middle/Rear Courtesy/Dome Lamp, Body Interior .....15-91
Mirrors, Body Exterior ...................... 15-209
Muffler, Exhaust System ........................7-6
N
Negative Battery Cable, Starting System .............5-8
O
Oil Filter, 1.6L & 1.8L Engine Mechanical ...........2-46
Oil Filter, 2.0L Engine Mechanical ................2-119
Oil Filter, 2.4L Engine Mechanical ................2-212
Oil Pan, 1.6L & 1.8L Engine Mechanical ............2-47
Oil Pan, 2.0L Engine Mechanical ................2-120
Oil Pan, 2.4L Engine Mechanical ................2-213
Oil Pump, 1.6L & 1.8L Engine Mechanical ..........2-48
Oil Pump, 2.0L Engine Mechanical ...............2-121
Oil Pump, 2.4L Engine Mechanical ...............2-215
Oil Strainer, 1.6L & 1.8L Engine Mechanical .........2-49
Oil Strainer, 2.0L Engine Mechanical ..............2-122
Oil Strainer, 2.4L Engine Mechanical ..............2-216
On-Vehicle Service, 1.6L & 1.8L Engine Controls .....3-217
On-Vehicle Service, 1.6L & 1.8L Engine Mechanical ....2-17
On-Vehicle Service, 2.0L Engine Controls ..........3-427
On-Vehicle Service, 2.0L Engine Mechanical .........2-91
On-Vehicle Service, 2.4L Engine Controls ..........3-531
On-Vehicle Service, 2.4L Engine Mechanical ........2-167
On-Vehicle Service, 5-Speed Manual Transaxle .......8-260
On-Vehicle Service, Air Distribution ..............13-29
On-Vehicle Service, Airbag System ...............14-46
On-Vehicle Service, Alignment ..................10-44
On-Vehicle Service, Antilock Brakes ..............12-76
On-Vehicle Service, Base Brakes .................12-9
On-Vehicle Service, Body Exterior ...............15-229
On-Vehicle Service, Body Interior .....15-144, 15-44, 15-84
On-Vehicle Service, Charging System ..............5-17
On-Vehicle Service, Cooling System ...............6-13
On-Vehicle Service, DP0 Automatic Transaxle ........8-136
On-Vehicle Service, Drive Shaft (4x4) ..............9-27
On-Vehicle Service, Evaporative Emissions ..........3-584
On-Vehicle Service, Exhaust System ................7-5
On-Vehicle Service, F4A4 Automatic Transaxle .......8-240
On-Vehicle Service, Front Axle ...................9-5
On-Vehicle Service, Front Suspension ..............10-7
On-Vehicle Service, Fuel Delivery System ...........4-15
On-Vehicle Service, Ignition
Control .............. 3-571
INDEX
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