STARTING SYSTEM
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< SERVICE INFORMATION >
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1.CHECK POWER SUPPLY TO STARTER MOTOR
1. Remove the fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
3. Turn the ignition switch OFF.
4. Check that the starter motor connector F27 connection is clean and tight.
5. Check voltage between starter motor connector F27 terminal B
and ground using a digital circuit tester.
OK or NG
OK >> GO TO 2.
NG >> Check harness between the battery and the starter
motor for open circuit.
2.CHECK VOLTAGE DROP ON STARTER MOTOR CIRCUIT
1. Check voltage between starter motor connector F27 terminal B
and battery positive terminal using a digital circuit tester.
OK or NG
OK >> GO TO 3.
NG >> Check harness between the battery and the starter
motor for poor continuity.
3.CHECK VOLTAGE DROP ON STARTER MOTOR GROUND CIRCUIT
1. Check voltage between starter motor case and battery negative
terminal using a digital circuit tester.
OK or NG
OK >> Starter motor ground circuit is OK. Further inspection is
necessary. Refer to "WORK FLOW" .
NG >> Check harness between the starter motor case and
ground for poor continuity.
DIAGNOSTIC PROCEDURE 2
Check Magnetic Switch Circuit
1.CHECK POWER SUPPLY TO MAGNETIC SWITCH
1. Remove the fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
3. Turn the ignition switch OFF.
4. Disconnect starter motor connector F28.Battery voltage should exist
WKIA0137E
Ignition switch in
START: Less than 0.2V
WKIA0138E
Ignition switch in
START: Less than 0.2V
WKIA0139E
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< SERVICE INFORMATION >
STARTING SYSTEM
5. Check voltage between starter motor connector F28 terminal S
and ground using a digital circuit tester.
OK or NG
OK >> GO TO 2.
NG >> Check the following:
• 40A fusible link (letter h , located in fuse and fusible
link box)
• 10A fuse (No. 49, M/T models, located in the IPDM E/
R)
• 15A fuse (No. 52, located in the IPDM E/R)
• 20A fuse (No. 53, located in the IPDM E/R)
• PNP switch, clutch interlock switch or TCM depending on equipment
• Ignition switch
• Ignition relay IPDM E/R
• Starter relay IPDM E/R
• Starter relay request ON signal from BCM
• Harness for open or short circuit
2.CHECK VOLTAGE DROP ON MAGNETIC SWITCH CIRCUIT
1. Connect starter motor connector F28.
2. Check voltage between starter motor connector F28 terminal S
and battery positive terminal using a digital circuit tester.
OK or NG
OK >> Magnetic switch circuit is OK. Further inspection is nec-
essary. Refer to "WORK FLOW" .
NG >> Check harness, components and connections between
the battery and the magnetic switch for poor continuity.
MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERA-
TURE
Ignition switch in
START: Battery voltage
WKIA5243E
Ignition switch in
START: Less than 1V
WKIA5244E
Engine coolant temperature Voltage V
−30°C to −20°C (−22°F to −4°F) 8.4
−19°C to −10°C (−2°F to 14°F) 8.9
−9°C to 0°C (16°F to 32°F) 9.3
More than 1°C (More than 34°F) 9.7
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< SERVICE INFORMATION >
CHARGING SYSTEM
CHARGING SYSTEM
System DescriptionINFOID:0000000001704352
The generator provides DC voltage to operate the vehicle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Power is supplied at all times to generator terminal 3 through
• 10A fuse (No. 29, located in the fuse and fusible link box).
Power is supplied through terminal 1 to charge the battery and operate the vehicle's electrical system. Output
voltage is monitored at terminal 3 by the IC regulator. The charging circuit is protected by the 120A fusible link
[letter a , located in the fusible link box (battery)].
Ground is supplied
• to generator terminal 5
• through body ground F5, and
• through the generator case to the cylinder block
With the ignition switch in the ON or START position, power is supplied
• through 10A fuse [No. 3, located in the fuse block (J/B)]
• to combination meter terminal 28 for the charge warning lamp.
The IC regulator controls ground to terminal 38 of the combination meter through terminal 2 of the generator.
When the ignition is turned on and power becomes available at terminal 2, this "wakes up" the regulator. The
regulator monitors charge output and grounds terminal 2 or leaves it open depending on charge output. With
power and ground supplied, the charge warning lamp will illuminate. When the generator is providing sufficient
voltage, the ground is opened and the charge warning lamp will go off.
If the charge warning lamp illuminates with the engine running, a malfunction is indicated.
CHARGING SYSTEM
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< SERVICE INFORMATION >
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2.CHECK CHARGE WARNING LAMP CIRCUIT
1. Disconnect generator connector F1.
2. Apply ground to generator connector F1 terminal 2 with the igni-
tion switch in the ON position.
OK or NG
OK >> GO TO "WORK FLOW" .
NG >> Check the following.
• 10A fuse [No. 3, located in fuse block (J/B)]
• CHARGE lamp
• Harness for open or short between combination meter
and fuse
• Harness for open or short between combination meter and generator
DIAGNOSTIC PROCEDURE 2
Check Battery Circuit
1.CHECK BATTERY CIRCUIT CONNECTION
Check to see if terminal 1 is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair terminal 1 connection. Confirm repair by performing complete Starting/Charging system
test. Refer to Technical Service Bulletin.
2.CHECK BATTERY CIRCUIT
Check voltage between generator connector F2 terminal 1 and
ground using a digital circuit tester.
OK or NG
OK >> GO TO 3.
NG >> Check the following.
• 120A fusible link [letter a , located in fusible link box
(battery)]
• Harness for open or short between generator and fus-
ible link
3.CHECK VOLTAGE DROP ON BATTERY CIRCUIT
Check voltage between generator connector F2 terminal 1 and bat-
tery positive terminal using a digital circuit tester.
OK or NG
OK >> Replace the generator. Refer to SC-24, "Removal and
Installation" . Confirm repair by performing complete
Starting/Charging system test. Refer to Technical Ser-
vice Bulletin.
NG >> Check harness between the battery and the generator
for poor continuity.
DIAGNOSTIC PROCEDURE 3
Check Voltage Regulator Circuit
CHARGE lamp should light up.
WKIA5577E
Battery voltage should exist.
WKIA5547E
With engine running
at idle and warm: Less than 0.2V
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< SERVICE INFORMATION >
CHARGING SYSTEM
1.CHECK VOLTAGE REGULATOR CIRCUIT CONNECTION
Check to see if terminal 3 is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair terminal 3 connection. Confirm repair by performing complete Starting/Charging system
test. Refer to Technical Service Bulletin.
2.CHECK VOLTAGE REGULATOR CIRCUIT
Check voltage between generator connector F1 terminal 3 and
ground using a digital circuit tester.
OK or NG
OK >> GO TO 3.
NG >> Check the following.
• 10A fuse (No. 29, located in fuse and fusible link box)
• Harness for open or short between generator and fuse
3.CHECK VOLTAGE DROP ON VOLTAGE REGULATOR CIRCUIT
Check voltage between generator connector F1 terminal 3 and bat-
tery positive terminal using a digital circuit tester.
OK or NG
OK >> Replace the generator. Refer to SC-24, "Removal and
Installation" . Confirm repair by performing complete
Starting/Charging system test. Refer to Technical Ser-
vice Bulletin.
NG >> Check harness between the battery and the generator
for poor continuity.
Removal and InstallationINFOID:0000000001704355
Battery voltage should exist.
WKIA5579E
With engine running
at idle and warm: Less than 0.2V
WKIA5580E
SKIB1945J
TROUBLE DIAGNOSIS
SRS-7
< SYMPTOM DIAGNOSIS >
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SRS
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TROUBLE DIAGNOSIS
Trouble Diagnosis IntroductionINFOID:0000000001703915
CAUTION:
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to do so in
this Service Manual.
• Do not attempt to repair, splice or modify SRS wiring harnesses. If a harness is damaged, replace it
with a new one.
• Keep ground connections clean.
DIAGNOSIS FUNCTION
The SRS self-diagnosis results can be read by using “AIR BAG” warning lamp and/or CONSULT-III.
The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a system mal-
function through the operation of the “AIR BAG” warning lamp.
The Diagnosis mode allows the technician to locate and inspect the malfunctioning part.
The mode applications for the “AIR BAG” warning lamp and CONSULT-III are as follows:
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malfunction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
Information From Customer
WHAT - Vehicle model
WHEN - Date, Frequencies
WHERE - Road conditions
HOW - Operating conditions, Symptoms
Preliminary Check
Check that the following parts are in good order.
• Battery (Refer to SC-4, "
How to Handle Battery".)
• Fuses (Refer to SRS-10, "
Schematic".)
• System component-to-harness connections
WORK FLOW
User mode Diagnosis mode Display type
“AIR BAG” warning lamp X X ON-OFF operation
CONSULT-III — X Monitoring
TROUBLE DIAGNOSIS
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< SYMPTOM DIAGNOSIS >
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1.CHECK CONDITION OF AIR BAG MODULE
Inspect for any deployed air bag modules or seat belt pre-tensioners.
Are any air bag modules or seat belt pre-tensioners deployed?
Yes >> Refer to SRS-46.
No >> GO TO 2.
2.CHECK THE AIR BAG FUSE
Check 10A fuse [No. 1, located in the fuse block (J/B)].
Refer to PG-3
.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.CHECK AIR BAG FUSE AGAIN
Replace 10A fuse [No. 1, located in the fuse block (J/B)] and turn ignition switch ON.
Does the fuse blow again?
Yes >> Repair harness.
No >> Inspection End.
4.CHECK AIR BAG DIAGNOSIS SENSOR UNIT
Connect CONSULT-III and touch “START”.
Is
“AIR BAG” displayed on CONSULT-III?
Yes >> GO TO 5.
No >> Visually inspect the air bag diagnosis sensor unit harness connections. If the connections are OK,
replace the air bag diagnosis sensor unit. Refer to SRS-44, "
Removal and Installation".
5.CHECK HARNESS CONNECTION
Check for loose connections between the combination meter and the air bag diagnosis sensor unit.
OK or NG
OK >> Replace air bag diagnosis sensor unit. Refer to SRS-44, "Removal and Installation".
NG >> Properly connect the combination meter and air bag diagnosis sensor unit harness connectors. If
“AIR BAG” warning lamp still does not turn off, replace the wiring harness.
Trouble Diagnosis: "AIR BAG" Warning Lamp Does Not Turn OnINFOID:0000000001703925
DIAGNOSTIC PROCEDURE 8
1.CHECK METER FUSE
Check the 10A fuse [No. 13, located in the fuse block (J/B)] .
Refer to PG-3
.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.REPLACE METER FUSE AND CHECK AGAIN
Replace 10A fuse [No. 13, located in the fuse block (J/B)] and turn ignition switch ON.
Does the fuse blow again?
Yes >> Replace harness.
No >> Inspection End.
3.CHECK HARNESS CONNECTIONS BETWEEN AIR BAG DIAGNOSIS SENSOR UNIT AND COMBINA-
TION METER
Inspect the harness and connectors between the air bag diagnosis sensor unit and the combination meter.
Do the harness or connectors have any visible damage?
Yes >> Replace harness.
STC-14
< SERVICE INFORMATION >[EPS]
TROUBLE DIAGNOSIS FOR SYSTEM
TROUBLE DIAGNOSIS FOR SYSTEM
DTC C1601 BATTERY VOLTINFOID:0000000001703883
CONSULT-III REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TERMINALS AND REFERENCE VALUES FOR EPS CONTROL UNIT
Refer to STC-10, "EPS Terminal and Reference Value".
DIAGNOSTIC PROCEDURE
1.CHECK EPS CONTROL UNIT POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect EPS control unit harness connector.
3. Turn ignition switch “ON”. (Do not start engine.)
4. Check voltage between EPS control unit harness connector (A)
terminals and ground.
5. Turn ignition switch “OFF”.
6. Check voltage between EPS control unit harness connector (A)
terminals and ground.
7. Connect EPS control unit harness connector.
OK or NG
OK >> GO TO 2.
NG >> Check the following. If any items are damaged, repair or replace damaged parts.
• 60 A fusible link (No. m, located in the fuse and fusible link block). Refer to PG-3
.
• 10 A fuse [No. 2, located in the fuse block (J/B)]. Refer to PG-3
.
• Harness for short or open between battery and EPS control unit harness connector M54 termi-
nal 17.
• Harness for short or open between ignition switch and EPS control unit harness connector M53
terminal 10.
2.CHECK EPS CONTROL UNIT GROUND CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect EPS control unit harness connector.
Monitor item (Unit) Content Condition Display value
MOTOR VOL (V) Power supply voltage for EPS control unit Ignition switch: ON Battery voltage
Connector Terminal Voltage
M53 10 – Ground Battery voltage
M54 17 – Ground Battery voltage
SGIA1626E
Connector Terminal Voltage
M53 10 – Ground Approx. 0 V
M54 17 – Ground Battery voltage
SGIA1627E