TROUBLE DIAGNOSIS
CVT-37
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• Inspect for fluid leakage and check the fluid level. Refer to MA-19, "Checking CVT Fluid" .
Fluid Condition Check
Inspect the fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the
CVT fluid temperature is 50 to 80°C (122 to 176°F). Inspect the
amount of CVT fluid. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Install a tachometer where it can be seen by driver during test.
•It is good practice to mark the point of specified engine
rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in “D”
position.
Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state)Clutch, brake
scorchedReplace the CVT fluid and check the
CVT main unit and the vehicle for
malfunctions (wire harnesses, cool-
er pipes, etc.)
Milky white or
cloudyWater in the fluidReplace the CVT fluid and check for
places where water is getting in.
Large amount of
metal powder mixed
inUnusual wear of
sliding parts within
CVTReplace the CVT fluid and check for
improper operation of the CVT.
SAT638A
SAT647B
SAT513G
SAT775B
CVT-40
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Road Test
INFOID:0000000001703457
DESCRIPTION
• The purpose of the test is to determine overall performance of CVT
and analyze causes of problems.
• The road test consists of the following three parts:
1. “Check Before Engine Is Started”CVT-41
.
2. “Check at Idle”CVT-41
.
3. “Cruise Test”CVT-43
.
Judgement Possible cause
Idle speedLow for all positions
(“P”, “R”, “N”, “D”, “L”)Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
•Oil pump wear
• Pressure regulator valve or plug sticking or spring fatigue
•Oil strainer ⇒ oil pump ⇒ pressure regulator valve passage oil leak
• Engine idle speed too low
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
HighPossible causes include a sensor malfunction or malfunction in the line pressure adjustment
function.
For example
• Accelerator pedal position signal malfunction
• CVT fluid temperature sensor malfunction
• Pressure control solenoid A (line pressure solenoid) malfunction (sticking in OFF state, filter
clog, cut line)
• Pressure regulator valve or plug sticking
Sta ll sp ee dLine pressure does
not rise higher than
the line pressure for
idle.Possible causes include a sensor malfunction or malfunction in the pressure adjustment func-
tion.
For example
• Accelerator pedal position signal malfunction
•TCM malfunction
• Pressure control solenoid A (line pressure solenoid) malfunction (shorting, sticking in ON
state)
• Pressure regulator valve or plug sticking
The pressure rises,
but does not enter the
standard position.Possible causes include malfunctions in the pressure supply system and malfunction in the pres-
sure adjustment function.
For example
• Accelerator pedal position signal malfunction
• Pressure control solenoid A (line pressure solenoid) malfunction (sticking, filter clog)
• Pressure regulator valve or plug sticking
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
SAT786A
TROUBLE DIAGNOSIS
CVT-41
< SERVICE INFORMATION >
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• Before road test, familiarize yourself with all test procedures and
items to check.
• Perform tests on all items until specified symptom is found. Trou-
bleshoot items which check out No Good after road test.
CONSULT-III START PROCEDURE
• Using CONSULT-III, perform a cruise test and record the result.
• Print the result and ensure that shifts and lock-ups take place as per Shift Schedule.
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch “MAIN SIGNALS” to set recording condition.
3. See “Numerical Display”, “Barchart Display” or “Line Graph Display”.
4. Touch “START”.
5. When performing cruise test. Refer to CVT-43, "
Cruise Test" .
6. After finishing cruise test part, touch “RECORD”.
7. Touch “STORE”.
8. Touch “BACK”.
9. Touch “DISPLAY”.
10. Touch “PRINT”.
11. Check the monitor data printed out.
Check before Engine Is StartedINFOID:0000000001703458
1.CHECK O/D OFF INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF. Wait at least 5 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does O/D OFF indicator lamp come on for about 2 seconds?
YES >> 1. Turn ignition switch OFF.
2. Perform self-diagnosis and note NG items.
Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)" .
3. Go to CVT-41, "
Check at Idle" .
NO >> Stop “Road Test”. Go to CVT-151, "
O/D OFF Indicator Lamp Does Not Come On" .
Check at IdleINFOID:0000000001703459
1.CHECK STARTING THE ENGINE
1. Park vehicle on flat surface.
2. Move selector lever to “P” or “N” position.
3. Turn ignition switch OFF.
4. Turn ignition switch START.
Is engine started?
SAT496G
CVT-42
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
YES >> GO TO 2.
NO >> Stop “Road Test”. Mark the box on the CVT-30, "
How to Perform Trouble Diagnosis for Quick and
Accurate Repair" . Go to CVT-153, "Engine Cannot Be Started in "P" and "N" Position" .
2.CHECK STARTING THE ENGINE
1. Turn ignition switch ON.
2. Move selector lever to “D”, “L” or “R” position.
3. Turn ignition switch START.
Is engine started?
YES >> Stop “Road Test”. Mark the box on the CVT-30, "How to Perform Trouble Diagnosis for Quick and
Accurate Repair" . Go to CVT-153, "Engine Cannot Be Started in "P" and "N" Position" .
NO >> GO TO 3.
3.CHECK “P” POSITION FUNCTION
1. Move selector lever to “P” position.
2. Turn ignition switch OFF.
3. Release parking brake.
4. Push vehicle forward or backward.
5. Apply parking brake.
Does vehicle move when it is pushed forward or backward?
YES >> Mark the box CVT-153, "In "P" Position, Vehicle Moves Forward or Backward When Pushed" on
the CVT-30, "
How to Perform Trouble Diagnosis for Quick and Accurate Repair" . Continue “Road
Te s t ” .
NO >> GO TO 4.
4.CHECK “N” POSITION FUNCTION
1. Start engine.
2. Move selector lever to “N” position.
3. Release parking brake.
Does vehicle move forward or backward?
YES >> Mark the box CVT-154, "In "N" Position, Vehicle Moves" on the CVT-30, "How to Perform Trouble
Diagnosis for Quick and Accurate Repair" . Continue “Road Test”.
NO >> GO TO 5.
5.CHECK SHIFT SHOCK
1. Apply foot brake.
2. Move selector lever to “R” position.
Is there large shock when changing from
“N” to “R” position?
YES >> Mark the box CVT-154, "Large Shock "N" → "R" Position" on the CVT-30, "How to Perform Trou-
ble Diagnosis for Quick and Accurate Repair" . Continue “Road Test”.
NO >> GO TO 6.
6.CHECK “R” POSITION FUNCTION
Release foot brake for several seconds.
Does vehicle creep backward when foot brake is released?
YES >> GO TO 7.
NO >> Mark the box CVT-155, "
Vehicle Does Not Creep Backward in "R" Position" on the CVT-30, "How
to Perform Trouble Diagnosis for Quick and Accurate Repair" . Continue “Road Test”.
7.CHECK “D”, “L” POSITIONS FUNCTION
Move selector lever to “D” and “L” positions and check if vehicle creeps forward.
Does vehicle creep forward in all positions?
YES >> Go to CVT-43, "Cruise Test" .
NO >> Stop “Road Test”. Mark the box on the CVT-30, "
How to Perform Trouble Diagnosis for Quick and
Accurate Repair" . Go to CVT-156, "Vehicle Does Not Creep Forward in "D" or "L" Position" .
TROUBLE DIAGNOSIS
CVT-43
< SERVICE INFORMATION >
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Cruise TestINFOID:0000000001703460
1.CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 1
1. Drive vehicle for approximately 10 minutes to warm engine oil and CVT fluid up to operating temperature.
2. Park vehicle on flat surface.
3. Move selector lever to “P” position.
4. Start engine.
5. Move selector lever to “L” position.
6. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-45,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 2.
NG >> Mark the box of CVT-157, "
Vehicle Speed Does Not
Change in "L" Position" on the CVT-30, "How to Per-
form Trouble Diagnosis for Quick and Accurate Repair" .
Continue “Road Test”.
2.CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 2
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Push overdrive control switch. (O/D OFF indicator lamp is on.)
4. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-45,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 3.
NG >> Mark the box of CVT-158, "
Vehicle Speed Does Not
Change in overdrive-off mode" on the CVT-30, "How to
Perform Trouble Diagnosis for Quick and Accurate
Repair" . Continue “Road Test”.
3.CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 3
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Push overdrive control switch. (O/D OFF indicator lamp is off.)
4. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-45,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 4.
NG >> Mark the box of CVT-159, "
Vehicle Speed Does Not
Change in "D" Position" on the CVT-30, "How to Per-
form Trouble Diagnosis for Quick and Accurate Repair" .
Continue “Road Test”.
4.CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 4
1. Park vehicle on flat surface.
2. Move selector lever to “L” position. CVT fluid operating temperature: 50 - 80°C (122 - 176°F)
SCIA6644E
SCIA6644E
SCIA6644E
CVT-44
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
3. Accelerate vehicle to full depression depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-45,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 5.
NG >> Mark the box of CVT-157, "
Vehicle Speed Does Not
Change in "L" Position" on the CVT-30, "How to Per-
form Trouble Diagnosis for Quick and Accurate Repair" .
Continue “Road Test”.
5.CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 5
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Push overdrive control switch. (O/D OFF indicator lamp is on.)
4. Accelerate vehicle to full depressing depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-45,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 6.
NG >> Mark the box of CVT-158, "
Vehicle Speed Does Not
Change in overdrive-off mode" on the CVT-30, "How to
Perform Trouble Diagnosis for Quick and Accurate
Repair" . Continue “Road Test”.
6.CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 6
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Push overdrive control switch. (O/D OFF indicator lamp is off.)
4. Accelerate vehicle to full depression depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-45,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 7.
NG >> Mark the box of CVT-159, "
Vehicle Speed Does Not
Change in "D" Position" on the CVT-30, "How to Per-
form Trouble Diagnosis for Quick and Accurate Repair" .
Continue “Road Test”.
7.CHECK ENGINE BRAKE FUNCTION — PART 1
1. Release accelerator pedal.
2. Check engine brake. (O/D OFF indicator lamp is off.)
Does engine braking effectively reduce speed in
“D” position?
YES >> GO TO 8.
NO >> Mark the box of CVT-159, "
Vehicle Does Not Decelerate by Engine Brake" on the CVT-30, "How
to Perform Trouble Diagnosis for Quick and Accurate Repair" . Continue “Road Test”.
8.CHECK ENGINE BRAKE FUNCTION — PART 2
1. Push overdrive control switch. (O/D OFF indicator lamp is on.)
2. Check engine brake.
Does engine braking effectively reduce speed in
“D” position?
YES >> GO TO 9.
NO >> Mark the box of CVT-159, "
Vehicle Does Not Decelerate by Engine Brake" on the CVT-30, "How
to Perform Trouble Diagnosis for Quick and Accurate Repair" . Continue “Road Test”.
SCIA4366E
SCIA4366E
SCIA4366E
TROUBLE DIAGNOSIS
CVT-45
< SERVICE INFORMATION >
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9.CHECK ENGINE BRAKE FUNCTION — PART 3
1. Move selector lever to “L” position.
2. Check engine brake.
Does engine braking effectively reduce speed in
“L” position?
YES >> 1. Stop the vehicle.
2. Perform self-diagnosis. Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)" .
NO >> Mark the box of CVT-159, "
Vehicle Does Not Decelerate by Engine Brake" on the CVT-30, "How
to Perform Trouble Diagnosis for Quick and Accurate Repair" . Then continue trouble diagnosis.
Vehicle Speed When Shifting GearsINFOID:0000000001703461
Numerical value data are reference values.
CAUTION:
Lock-up clutch is engaged when vehicle speed is approximately 18 km/h (11 MPH) to 90 km/h (56 MPH).
TCM Terminal and Reference ValueINFOID:0000000001703462
TCM HARNESS CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUES FOR TCM
Data are reference values and are measured between each terminal and ground.
Engine type Throttle position Shift patternEngine speed (rpm)
At 40 km/h (25 MPH) At 60 km/h (37 MPH)
MR18DE8/8“D” position
Overdrive-off mode
“L” position3,600 - 4,500 4,400 - 5,300
2/8“D” position 1,300 - 3,100 1,400 - 3,500
Overdrive-off mode 2,200 - 3,000 2,800 - 3,600
“L” position 3,200 - 4,100 3,900 - 4,800
WCIA0717E
Te r m i n a lWire
colorItem Condition Data (Approx.)
1GRPressure control
solenoid valve A
(Line pressure
solenoid valve)
and Release your foot from the accelerator pedal. 5.0 - 7.0 V
Press the accelerator pedal all the way down. 1.0 - 3.0 V
2LGPressure control
solenoid valve B
(Secondary
pressure sole-
noid valve) Release your foot from the accelerator pedal. 5.0 - 7.0 V
Press the accelerator pedal all the way down. 3.0 - 4.0 V
3SBTorque converter
clutch solenoid
valveWhen vehi-
cle cruises in
“D” position.When CVT performs lock-up. 6.0 V
When CVT does not perform lock-up. 1.0 V
CVT-50
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Engine Brake Adjustment
CAUTION:
Mode of “+1”“0”“-1”“-2”“OFF” can be selected by pressing the “UP”“DOWN” on CONSULT-III screen.
However, do not select mode other than “0” and “OFF”. If the “+1” or “-1” or “-2” is selected, that
might cause the irregular driveability.
Check CVT Fluid Deterioration Date
CAUTION:
Touch “CLEAR” after changing CVT fluid, and then erase “CVTF DETERIORATION DATE”.
SELF-DIAGNOSTIC RESULT MODE
After performing self-diagnosis, place check marks for results on the CVT-30, "How to Perform Trouble Diag-
nosis for Quick and Accurate Repair" . Reference pages are provided following the items.
Display Items List
X: Applicable —: Not applicable
Item name Description
ENGINE BRAKE ADJ. The engine brake level setting can be canceled.
CONFORM CVTF DETERIORTN The CVT fluid deterioration level can be checked.
“ENGINE BRAKE LEVEL”
0: Initial set value (Engine brake level control is ac-
tivated)
OFF: Engine brake level control is deactivated.
“CVTF DETERIORATION DATE”
More than 210000:
It is necessary to change CVT fluid.
Less than 210000:
It is not necessary to change CVT fluid.
Items (CONSULT-
III screen terms)Malfunction is detected when...TCM self-di-
agnosisOBD-III (DTC)
Reference
page “TRANSMIS-
SION” with
CONSULT-IIIMIL indicator
lamp*1, “EN-
GINE” with
CONSULT-III
or GST
CAN COMM CIR-
CUITWhen TCM is not transmitting or receiving CAN communica-
tion signal for 2 seconds or moreU1000 U1000CVT-56
CONTROL
UNIT(CAN)When detecting error during the initial diagnosis of CAN con-
troller of TCMU1010 U1010CVT-59
STARTER RELAY/
CIRCIf this signal is ON other than in “P” or “N” position, this is
judged to be a malfunction
(And if it is OFF in “P” or “N” position, this is judged to be a
malfunction too)P0615 —CVT-60
BRAKE SW/CIRC When the brake switch does not switch to ON or OFF P0703 —CVT-63
PNP SW/CIRC• PNP switch 1-4 signals input with impossible pattern
• PNP switch 3 monitor terminal open or short circuitP0705 P0705CVT-65
ATF TEMP SEN/
CIRCDuring running, the CVT fluid temperature sensor signal volt-
age is excessively high or lowP0710 P0710CVT-71
INPUT SPD SEN/
CIRC• Input speed sensor (primary speed sensor) signal is not in-
put due to an open circuit
• An unexpected signal is input when vehicle is being drivenP0715 P0715CVT-76