HAC-142
< FUNCTION DIAGNOSIS >[WITH 7 INCH DISPLAY]
PLASMACLUSTER SYSTEM
PLASMACLUSTER SYSTEM
WITH INTELLIGENT AIR CONDITIONER SYSTEM
WITH INTELLIGENT AIR CONDITIONER SYSTEM : System DiagramINFOID:0000000003884708
WITH INTELLIGENT AIR CONDITIONER SYSTEM : System DescriptionINFOID:0000000003884709
Plasmacluster™ ion generation function, which generates ions inactivating bacteria and supplies to the pas-
senger compartment through air blown from air conditioner, has been adopted.
Airborne mold and bacteria in the passenger compartment are inactivated by the effect of Plasmacluster
™
ion.
Plasmacluster
™ ion generation function is switched between 2 operation modes (clean mode and ion control
mode) automatically, and maintain the ion balance in the passenger compartment close to that in nature.
The operating condition is displayed in the “ION” indicator in the display.
NOTE:
Plasmacluster
™ ion technology developed by Sharp Corporation is installed in this item.
Plasmacluster
™ is a trademark of Sharp Corporation.
OPERATION DESCRIPTION
The Plasmacluster™ ion generation function operates synchronized with the blower motor. The Plasmaclus-
ter
™ ion generation function operates when the blower motor operates.
2 ion generation modes (clean mode and ion control mode) are switched every 15 minutes while blower
motor turns ON with ignition switch ON.
When the clean switch is turned ON, Plasmacluster
™ ion generation function extends the operation time of
the clean mode to approximately 30 minutes for deactivating impurities more actively.
NOTE:
When the clean switch is not ON
Ignition switch: OFF
Blower motor: OFF
Mode position: Defroster (DEF)
Ambient temperature: At about 0°C (32°F) or below [Reactivate at about 2°C (36°F) or above]
When the gas sensor is malfunctioning
When the blower motor is stopped, the Plasmacluster
™ ion generation function also stops operating
(“CLEAN” and “ION” indicators are OFF).
JPIIA1004GB
Condition Clean mode Ion control mode
Clean switch: OFF 15 minutes 15 minutes
Clean switch: ON 30 minutes 15 minutes
MODE DOOR CONTROL SYSTEM
HAC-145
< FUNCTION DIAGNOSIS >[WITH 7 INCH DISPLAY]
C
D
E
F
G
H
J
K
L
MA
B
HAC
N
O
P
MODE DOOR CONTROL SYSTEM
System DiagramINFOID:0000000003884714
System DescriptionINFOID:0000000003884715
The mode door is automatically controlled by the temperature setting, ambient temperature, in-vehicle temper-
ature, intake temperature and amount of sunload.
SYSTEM OPERATION
The A/C auto amp. receives data from each of the sensors.
The A/C auto amp. sends the air mix door, the mode door and the intake door opening angle data to the air
mix door motor LCUs, the mode door motor LCU and the intake door motor LCU.
The air mix door motors, the mode door motor and the intake door motor read their respective signals
according to the address signal. Opening angle indication signals received from the A/C auto amp. and each
of the motor position sensors are compared by the LCUs in each door motor with the existing decision and
opening angles.
Next, HOT/COLD, DEF/VENT, OPEN/SHUT or FRE/REC operations is selected. The newly selected data is
returned to the A/C auto amp.
Door Motor Circuit
Mode Door Control Specification
JPIIA0494GB
JSIIA1133GB
AIR MIX DOOR CONTROL SYSTEM
HAC-147
< FUNCTION DIAGNOSIS >[WITH 7 INCH DISPLAY]
C
D
E
F
G
H
J
K
L
MA
B
HAC
N
O
P
AIR MIX DOOR CONTROL SYSTEM
System DiagramINFOID:0000000003884718
System DescriptionINFOID:0000000003884719
The air mix doors are automatically controlled so that in-vehicle temperature is maintained at a predetermined
value by the temperature setting, ambient temperature, intake temperature and amount of sunload.
SYSTEM OPERATION
The A/C auto amp. receives data from each of the sensors.
The A/C auto amp. sends air mix door, the mode door and the intake door opening angle data to the air mix
door motor LCUs, the mode door motor LCU and the intake door motor LCU.
The air mix door motors, the mode door motor and the intake door motor read their respective signals
according to the address signal. Opening angle indication signals received from the A/C auto amp. and each
of the motor position sensors are compared by the LCUs in each door motor with the existing decision and
opening angles.
Next, HOT/COLD, DEF/VENT, OPEN/SHUT or FRE/REC operation is selected. The newly selected data is
returned to the A/C auto amp.
Door Motor Circuit
Air Mix Door Control Specification
JPIIA0499GB
JSIIA1133GB
INTAKE DOOR CONTROL SYSTEM
HAC-151
< FUNCTION DIAGNOSIS >[WITH 7 INCH DISPLAY]
C
D
E
F
G
H
J
K
L
MA
B
HAC
N
O
P Door Motor Circuit
Intake Door Control Specification
Intake door position is basically set to the FRE when the intake
indicator is OFF or DEF switch is ON.
Intake door position is basically set to the REC when the intake
indicator is ON.
The intake door automatic control selects the FRE, the 20% FRE,
or the REC depending on the target air mix door opening angle,
based on in-vehicle temperature, ambient temperature, and sun-
load.
Automatic Re-circulation Control System
In addition to the regular automatic control, intake door condition is
controlled by gas sensor output signal when auto recirculation mode
is selected. This system automatically controls the inlet to prevent a
smell of exhaust gas from getting into vehicle by receiving signals
from the gas sensor that detects ambient atmospheric CO and NO
2.
JSIIA1133GB
JPIIA0634GB
ZJIA1166E
HAC-152
< FUNCTION DIAGNOSIS >[WITH 7 INCH DISPLAY]
BLOWER MOTOR CONTROL SYSTEM
BLOWER MOTOR CONTROL SYSTEM
System DiagramINFOID:0000000003884727
System DescriptionINFOID:0000000003884728
Blower speed is automatically controlled by the temperature setting, ambient temperature, in-vehicle tempera-
ture, intake temperature, amount of sunload and air mix door position.
By pressing the AUTO switch, the blower motor starts to gradually increase air flow volume.
When engine coolant temperature is low, the blower motor operation is delayed to prevent cool air from flow-
ing.
SYSTEM OPERATION
System Operation
For air flow, the manual selection (1-7) with the fan control dial has priority.
If the AUTO switch is pressed or if the DEF switch is pressed while in the OFF condition, it changes to the
automatic control by A/C auto amp.
When increasing the air flow, it changes the duty ratio of the blower motor drive signal to prevent the air flow
from suddenly increasing.
There are the following types of air flow control: starting air flow control, starting air flow control at low cool-
ant temperature, starting air flow control at high in-vehicle temperature, and air flow control at actuator oper-
ation in addition to manual control, normal automatic air flow control.
Normal Automatic Air Flow Control
When the target temperature is set by the temperature control dial of A/C control, the A/C auto amp. per-
forms the calculation and decides the target according to the signal from each sensor.
The A/C auto amp. changes the duty ratio of blower motor drive signal and controls the air flow continuously
so that the air flow becomes the target air flow.
The minimum air flow will change according to the sunload when the air discharge outlet is VENT or B/L.
Fan Speed Control Specification
JPIIA0502GB
JPIIA0635GB
HAC-154
< FUNCTION DIAGNOSIS >[WITH 7 INCH DISPLAY]
MAGNET CLUTCH CONTROL SYSTEM
MAGNET CLUTCH CONTROL SYSTEM
System DiagramINFOID:0000000003884729
System DescriptionINFOID:0000000003884730
The A/C auto amp. controls compressor operation by ambient temperature, intake air temperature and signal
from ECM.
SYSTEM OPERATION
When the A/C switch, the AUTO switch, or the DEF switch is pressed, A/C auto amp. transmit the A/C switch
signal and blower fan motor switch signal to the ECM, via CAN communication.
ECM judges whether compressor can be turned ON, based on each sensor status (refrigerant-pressure sen-
sor signal, throttle angle, etc.). If the ECM judges that the compressor can be turned ON, it sends A/C com-
pressor request signal to the IPDM E/R, via CAN communication.
Upon receipt of A/C compressor request signal from the ECM, the IPDM E/R turns the A/C relay ON to oper-
ate the compressor.
When sending A/C compressor request signal to the IPDM E/R via CAN communication line, the ECM simul-
taneously sends A/C compressor feedback signal to A/C auto amp. via CAN communication line.
The ECM sends A/C compressor feedback signal to A/C auto amp., then, uses input A/C compressor feed-
back signal to control air inlet.
Compressor Protection Control
The ECM makes the A/C relay turn OFF and stops the compressor when pressure on the high-pressure side
detected by the refrigerant pressure sensor is over approximately 3,119 kPa (31.19bar, 31.8 kg/cm
2, 452 psi),
or below approximately 118 kPa (1.18bar, 1.2 kg/cm
2, 17 psi).
Low Temperature Protection Control
Turn the A/C relay to OFF and stop the compressor by the signal from the A/C auto amp according to the
evaporator passing air temperature detected by the intake sensor and the ambient temperature detected by
the ambient sensor.
JPIIA0504GB
HAC-156
< FUNCTION DIAGNOSIS >[WITH 7 INCH DISPLAY]
DIAGNOSIS SYSTEM (HVAC)
DIAGNOSIS SYSTEM (HVAC)
WITHOUT INTELLIGENT AIR CONDITIONER SYSTEM
WITHOUT INTELLIGENT AIR CONDITIONER SYSTEM : CONSULT-III Function
INFOID:0000000003884732
CONSULT-III can display each diagnosis item using the diagnosis test modes shown as per the following.
CONSULT-III application items
SELF DIAGNOSTIC RESULT
Refer to HAC-212, "WITHOUT INTELLIGENT AIR CONDITIONER SYSTEM : DTC Index".
Display Item List
Diagnosis mode Description
ECU Identification Displays the A/C auto amp. number.
Self Diagnostic Result Displays the diagnosis results judged by A/C auto amp.
Data Monitor Displays A/C auto amp. input/output data in real time.
Active Test The signals used to activate each device are forcibly supplied from A/C auto amp.
Work SupportChanges the setting for each system function.
Temperature setting trimmer
Inlet port memory function (FRE)
Inlet port memory function (REC)
Foot position setting trimmer
DTCItems
(CONSULT-III screen terms)Diagnostic item is detected when... Possible cause
U1000 CAN COMM CIRCUITWhen A/C auto amp. is not transmitting
or receiving CAN communication signal
for 2 or more seconds.CAN communication system
U1010 CONTROL UNIT (CAN)When detecting error during the initial
diagnosis of CAN controller of A/C auto
amp.A/C auto amp.
B257B AMB TEMP SEN (SHORT)Detected temperature at ambient sen-
sor −44°C (−47°F) or less Ambient sensor
A/C auto amp.
Harness and connector
(Ambient sensor circuit is open,
or there is a short in the circuit) B257C AMB TEMP SEN (OPEN)Detected temperature at ambient sen-
sor 100°C (212°F) or more
B2578IN CAR SENSOR (OUT OF RANGE
[LOW])Detected temperature at in-vehicle sen-
sor −44°C (−47°F) or less In-vehicle sensor
A/C auto amp.
Harness and connector
(In-vehicle sensor circuit is open,
or there is a short in the circuit) B2579IN CAR SENSOR (OUT OF RANGE
[HI])Detected temperature at in-vehicle sen-
sor 100°C (212°F) or more
B2581 EVAP TEMP SEN (SHORT)Detected temperature at intake sensor
−33°C (−27°F) or less Intake sensor
A/C auto amp.
Harness and connector
(Intake sensor circuit is open, or
there is a short in the circuit) B2582 EVAP TEMP SEN (OPEN)Detected temperature at intake sensor
69°C (156°F) or more
B2630
*SUNLOAD SEN (SHORT)Detected calorie at sunload sensor 64.7
w/m2 (30 kcal/m2·h) or less Sunload sensor
A/C auto amp.
Harness and connector
(Sunload sensor circuit is open,
or there is a short in the circuit) B2631
*SUNLOAD SEN (OPEN)Detected calorie at sunload sensor
2832 w/m2 (1304 kcal/m2·h) or more
B2632 DR AIRMIX ACTR (SHORT)Air mix door PBR (driver side) position
5% or less Air mix door motor (driver side)
A/C auto amp.
Harness and connector
(CAN communication line is open
or shorted)
(Air mix door motor is open or
shorted) B2633 DR AIRMIX ACTR (OPEN)Air mix door PBR (driver side) position
95% or more
DIAGNOSIS SYSTEM (HVAC)
HAC-157
< FUNCTION DIAGNOSIS >[WITH 7 INCH DISPLAY]
C
D
E
F
G
H
J
K
L
MA
B
HAC
N
O
P
*: Perform self-diagnosis under sunshine. When performing indoors, aim a light (more than 60 W) at sunload sensor, otherwise self-diag-
nosis indicates even though the sunload sensor is functioning normally.
DATA MONITOR
Display item list
B2634 PASS AIRMIX ACTR (SHORT)Air mix door PBR (passenger side) po-
sition 5% or less Air mix door motor (passenger
side)
A/C auto amp.
Harness and connector
(CAN communication line is open
or shorted)
(Air mix door motor is open or
shorted) B2635 PASS AIRMIX ACTR (OPEN)Air mix door PBR (passenger side) po-
sition 95% or more
B2636 DR VENT DOOR FAILWhen the malfunctioning door position
is detected at VENT position
Mode door motor
A/C auto amp.
Harness and connector
(CAN communication line is open
or shorted)
(Mode door motor is open or
shorted) B2637 DR B/L DOOR FAILWhen the malfunctioning door position
is detected at B/L position
B2638 DR D/F1 DOOR FAILWhen the malfunctioning door position
is detected at FOOT position
B2639 DR DEF DOOR FAILWhen the malfunctioning door position
is detected at DEF position
B263D FRE DOOR FAILWhen the malfunctioning intake door
position is detected at FRE position Intake door motor
A/C auto amp.
Harness and connector
(CAN communication line is open
or shorted)
(Intake door motor is open or
shorted) B263E 20P FRE DOOR FAILWhen the malfunctioning intake door
position is detected at 20%FRE posi-
tion
B263F REC DOOR FAILWhen the malfunctioning intake door
position is detected at REC position
B2654 D/F2 DOOR FAILWhen the malfunctioning door position
is detected at D/F position Mode door motor
A/C auto amp.
Harness and connector
(CAN communication line is open
or shorted)
(Mode door motor is open or
shorted) B2655 B/L2 DOOR FAILWhen the malfunctioning door position
is detected at B/L2 position
B2656 BTC FRE DOOR FAILWhen the malfunctioning intake door
position is detected Intake door motor
A/C auto amp.
Harness and connector
(CAN communication line is open
or shorted)
(Intake door motor is open or
shorted) DTCItems
(CONSULT-III screen terms)Diagnostic item is detected when... Possible cause
Monitor item [Unit] Description
COMP REQ SIG [On/Off] Displays A/C switch ON/OFF status transmitted to other units via CAN communication
FAN REQ SIG [On/Off]Displays blower switch ON/OFF status transmitted to other units via CAN communica-
tion
AMB TEMP SEN [°C]Ambient sensor value converted from ambient sensor signal received from ambient
sensor
IN-VEH TEMP [°C]In-vehicle sensor value converted from in-vehicle sensor signal received from in-vehi-
cle sensor
INT TEMP SEN [°C] Intake sensor value converted from intake sensor signal received from intake sensor
SUNLOAD SEN
[w/m
2]Sunload sensor value converted from sunload sensor signal received from sunload
sensor
AMB SEN CAL [°C] Ambient sensor value calculated by A/C auto amp.
IN-VEH CAL [°C] In-vehicle sensor value calculated by A/C auto amp.