TM-4
ROAD TEST .....................................................148
Description .............................................................148
Check before Engine Is Started .............................148
Check at Idle ..........................................................149
Cruise Test ............................................................150
CVT POSITION ................................................152
Inspection and Adjustment ....................................152
ON-VEHICLE REPAIR ...............................153
TRANSMISSION CONTROL MODULE ..........153
Exploded View .......................................................153
Removal and Installation .......................................153
Adjustment .............................................................154
CONTROL DEVICE .........................................155
Exploded View .......................................................155
Removal and Installation .......................................155
Inspection and Adjustment ....................................156
CONTROL CABLE ..........................................157
Exploded View .......................................................157
Removal and Installation .......................................157
Inspection and Adjustment ....................................158
OIL PAN ...........................................................159
Exploded View .......................................................159
Removal and Installation .......................................159
Inspection ..............................................................160
SECONDARY SPEED SENSOR .....................161
Exploded View .......................................................161
Removal and Installation .......................................161
Inspection ..............................................................161
DIFFERENTIAL SIDE OIL SEAL ....................162
Exploded View .......................................................162
Removal and Installation .......................................162
Inspection ..............................................................163
AIR BREATHER HOSE ...................................164
Exploded View .......................................................164
Removal and Installation .......................................164
FLUID COOLER SYSTEM ...............................165
Exploded View .......................................................165
Removal and Installation .......................................165
Inspection ..............................................................167
REMOVAL AND INSTALLATION ..............168
TRANSAXLE ASSEMBLY ..............................168
Exploded View .......................................................168
Removal and Installation .......................................168
Inspection ..............................................................170
DISASSEMBLY AND ASSEMBLY ............172
TORQUE CONVERTER ..................................172
Exploded View .......................................................172
Disassembly ..........................................................172
Assembly ..............................................................172
Inspection ..............................................................173
SERVICE DATA AND SPECIFICATIONS
(SDS) .........................................................
174
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
174
General Specification ............................................174
Vehicle Speed When Shifting Gears .....................174
Stall Speed ............................................................174
Line Pressure ........................................................174
Solenoid Valves ....................................................175
CVT Fluid Temperature Sensor ............................175
Primary Speed Sensor ..........................................175
Secondary Speed Sensor .....................................175
Step Motor ............................................................175
Torque Converter ..................................................175
CVT: RE0F10A
BASIC INSPECTION .................................
176
DIAGNOSIS AND REPAIR WORK FLOW .......176
Work Flow .............................................................176
Diagnostic Work Sheet .........................................177
INSPECTION AND ADJUSTMENT ..................179
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ......................................................
179
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Service After Replacing TCM
and Transaxle Assembly .......................................
179
FUNCTION DIAGNOSIS ...........................181
CVT SYSTEM ...................................................181
System Diagram ...................................................181
Component Parts Location ...................................182
MECHANICAL SYSTEM ..................................183
Cross-Sectional View ............................................183
System Diagram ...................................................184
System Description ...............................................184
Component Parts Location ...................................185
Component Description ........................................186
HYDRAULIC CONTROL SYSTEM ..................187
System Diagram ...................................................187
System Description ...............................................187
Component Parts Location ...................................188
Component Description ........................................189
CONTROL SYSTEM .........................................190
System Diagram ...................................................190
System Description ...............................................190
Component Parts Location ...................................192
Component Description ........................................193
LOCK-UP AND SELECT CONTROL SYSTEM
..
194
TM-7
C
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P Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
297
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .................................
297
Precaution for Procedure without Cowl Top Cover ..298
Precaution for On Board Diagnosis (OBD) System
of CVT and Engine ................................................
298
Precaution for TCM and CVT Assembly Replace-
ment ......................................................................
298
Removal and Installation Procedure for CVT Unit
Connector ..............................................................
298
Precaution .............................................................299
Service Notice or Precaution .................................300
ATFTEMP COUNT Conversion Table ..................301
PREPARATION .........................................302
PREPARATION ................................................302
Special Service Tools ............................................302
Commercial Service Tools ....................................302
ON-VEHICLE MAINTENANCE ..................304
CVT FLUID .......................................................304
Inspection ..............................................................304
Changing ...............................................................305
STALL TEST ....................................................306
Inspection and Judgment ......................................306
LINE PRESSURE TEST ...................................308
Inspection and Judgment ......................................308
ROAD TEST .....................................................310
Description ............................................................310
Check before Engine Is Started ............................310
Check at Idle .........................................................311
Cruise Test ............................................................312
CVT POSITION .................................................314
Inspection and Adjustment ....................................314
ON-VEHICLE REPAIR ...............................315
TRANSMISSION CONTROL MODULE ...........315
Exploded View ......................................................315
Removal and Installation .......................................315
CONTROL DEVICE ..........................................317
Exploded View ......................................................317
Removal and Installation .......................................317
Inspection and Adjustment ....................................318
CONTROL CABLE ...........................................319
Exploded View ......................................................319
Removal and Installation .......................................319
Inspection and Adjustment ....................................320
OIL PAN ...........................................................321
Exploded View ......................................................321
Removal and Installation .......................................321
Inspection ..............................................................322
PRIMARY SPEED SENSOR ...........................323
Exploded View .......................................................323
Removal and Installation .......................................323
Inspection ..............................................................323
SECONDARY SPEED SENSOR ....................324
Exploded View .......................................................324
Removal and Installation .......................................324
Inspection ..............................................................324
DIFFERENTIAL SIDE OIL SEAL ....................325
Exploded View .......................................................325
Removal and Installation .......................................325
Inspection ..............................................................326
OIL PUMP FITTING BOLT ..............................327
Description .............................................................327
Exploded View .......................................................327
Removal and Installation .......................................327
Inspection ..............................................................327
AIR BREATHER HOSE ..................................328
Exploded View .......................................................328
Removal and Installation .......................................328
FLUID COOLER SYSTEM ..............................329
Exploded View .......................................................329
Removal and Installation .......................................329
Inspection ..............................................................331
REMOVAL AND INSTALLATION .............332
TRANSAXLE ASSEMBLY ..............................332
Exploded View .......................................................332
Removal and Installation .......................................332
Inspection ..............................................................334
DISASSEMBLY AND ASSEMBLY ............335
TORQUE CONVERTER AND CONVERTER
HOUSING OIL SEAL ......................................
335
Exploded View .......................................................335
Disassembly ..........................................................335
Assembly ...............................................................335
Inspection ..............................................................336
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................
337
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
337
General Specification ............................................337
Vehicle Speed When Shifting Gears .....................337
Stall Speed ............................................................337
Line Pressure ........................................................337
Solenoid Valves .....................................................338
CVT Fluid Temperature Sensor .............................338
Primary Speed Sensor ..........................................338
Secondary Speed Sensor ......................................338
MECHANICAL SYSTEM
TM-19
< FUNCTION DIAGNOSIS >[CVT: RE0F09B]
C
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TM
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CVT fluid temperature sensor
Secondary pressure sensor
ROM assembly
Component DescriptionINFOID:0000000003848923
Item Function
Torque converterThe torque converter is the device that increases the engine torque as well as the con-
ventional AT and transmits it to the transaxle.
Oil pumpThe adoption of a trochoidal oil pump with a flow control valve actuated directly by the
engine enables the sufficient discharge from an oil pump in the low-rpm range and the
adequate discharge adjustments in the high-rpm range.
Planetary gear
Perform the transmission of drive power and the switching of forward/backward move-
ment. Forward clutch
Reverse brake
Primary pulley It is composed of a pair of pulleys (the groove width is changed freely in the axial direc-
tion) and the steel belt (the steel star wheels are placed continuously and the belt is guid-
ed with the multilayer steel rings on both sides). The groove width changes according to
wrapping radius of steel belt and pulley from low status to overdrive status continuously
with non-step. It is controlled with the oil pressures of primary pulley and secondary pul-
ley. Secondary pulley
Steel belt
Output gear
Reduction gear consists of primary deceleration (output gear and idler gear in pair) and
secondary deceleration (reduction gear and final gear in pair). Each of them uses a he-
lical gear. Idler gear
Reduction gear
Final gear
Differential
Manual shaft
The parking rod rotates the parking pole and the parking pole engages with the parking
gear when the manual shaft is in “P” position. As a result the parking gear and the output
axis are fixed. Parking rod
Parking pawl
Parking gear
TM-20
< FUNCTION DIAGNOSIS >[CVT: RE0F09B]
HYDRAULIC CONTROL SYSTEM
HYDRAULIC CONTROL SYSTEM
System DiagramINFOID:0000000003848924
System DescriptionINFOID:0000000003848925
The hydraulic control mechanism consists of the oil pump directly driven by the engine, the hydraulic control
valve that controls line pressure and transmission, and the input signal line.
LINE PRESSURE AND SECONDARY PRESSURE CONTROL
When an input torque signal equivalent to the engine driving force is transmitted from the ECM to the TCM,
the TCM controls the line pressure solenoid valve and secondary pressure solenoid valve.
Line pressure solenoid valve activates pressure regulator valve, and line pressure from oil pump is adjusted
for the optimum driving condition. Secondary pressure is controlled by lowering line pressure.
JPDIA0589GB
SCIA1846E
TM-66
< COMPONENT DIAGNOSIS >[CVT: RE0F09B]
P0745 LINE PRESSURE SOLENOID VALVE
P0745 LINE PRESSURE SOLENOID VALVE
DescriptionINFOID:0000000003848985
The pressure control solenoid valve A (line pressure solenoid valve) regulates the oil pump discharge pres-
sure to suit the driving condition in response to the signal sent from the TCM.
DTC LogicINFOID:0000000003848986
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
NOTE:
Immediately after performing any “DTC CONFIRMATION PROCEDURE”, always turn ignition switch OFF.
Then wait at least 10 seconds before performing the next test.
1.CHECK DTC DETECTION
With CONSULT-III
1. Turn ignition switch ON.
2. Start engine and wait at least 5 seconds.
3. Perform “Self-Diagnostic Results” mode for “TRANSMISSION”.
With GST
Follow the procedure “With CONSULT-III”.
Is
“P0745 L/PRESS SOL/CIRC” detected?
YES >> Go to TM-66, "Diagnosis Procedure".
NO >> Check intermittent incident. Refer to GI-35, "
Intermittent Incident".
Diagnosis ProcedureINFOID:0000000003848987
1.CHECK PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE SOLENOID VALVE) CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect TCM connector.
3. Check resistance between TCM vehicle side harness connector terminal and ground.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 2.
2.CHECK HARNESS BETWEEN TCM AND CVT UNIT [PRESSURE CONTROL SOLENOID VALVE A (LINE
PRESSURE SOLENOID VALVE)] (PART 1)
1. Disconnect CVT unit connector.
2. Check continuity between TCM vehicle side harness connector terminal and CVT unit vehicle side har-
ness connector terminal.
DTCItem
(CONSULT-III screen term)Malfunction is detected when... Possible cause
P0745 L/PRESS SOL/CIRC Normal voltage is not applied to solenoid
due to open or short circuit.
TCM detects as irregular by comparing
target value with monitor value. Harness or connectors
(Solenoid circuit is open or shorted.)
Pressure control solenoid valve A (line
pressure solenoid valve)
TCM vehicle side harness connector
GroundResistance (Approx.)
Connector Terminal
F23 40 3.0 – 9.0 Ω
TCM vehicle side harness connector CVT unit vehicle side harness connector
Continuity
Connector Terminal Connector Terminal
F2340F24 2Existed
TM-68
< COMPONENT DIAGNOSIS >[CVT: RE0F09B]
P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE (LINE PRESSURE
SOLENOID VALVE)
P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE (LINE
PRESSURE SOLENOID VALVE)
DescriptionINFOID:0000000003848989
The pressure control solenoid valve A (line pressure solenoid valve) regulates the oil pump discharge pres-
sure to suit the driving condition in response to the signal sent from the TCM.
DTC LogicINFOID:0000000003848990
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
Immediately after performing any “DTC CONFIRMATION PROCEDURE”, always turn ignition switch OFF.
Then wait at least 10 seconds before performing the next test.
1.CHECK DTC DETECTION
With CONSULT-III
1. Turn ignition switch ON.
2. Select “Data Monitor” mode for “TRANSMISSION”.
3. Start engine and maintain the following conditions for at least 10 consecutive seconds. Test start from 0
km/h (0 MPH).
With GST
Follow the procedure “With CONSULT-III”.
Is
“P0746 PRS CNT SOL/A FCTN” detected?
YES >> Go to TM-68, "Diagnosis Procedure".
NO >> Check intermittent incident. Refer to GI-35, "
Intermittent Incident".
Diagnosis ProcedureINFOID:0000000003848991
1.CHECK LINE PRESSURE
Perform line pressure test. Refer to TM-146, "
Inspection and Judgment".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace damaged parts. Refer to TM-146, "
Inspection and Judgment".
2.CHECK PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE SOLENOID VALVE)
1. Turn ignition switch OFF.
2. Disconnect CVT unit connector.
DTCItem
(CONSULT-III screen term)Malfunction is detected when... Possible cause
P0746 PRS CNT SOL/A FCTNUnexpected gear ratio was detected in the
low side due to excessively low line pres-
sure. Line pressure control system
Output speed sensor (secondary speed
sensor)
Input speed sensor (primary speed sen-
sor)
ATF TEMP SEN : 1.0 − 2.0 V
ACC PEDAL OPEN : More than 1.0/8
RANGE : “D” position
VEHICLE SPEED : 10 km/h (6 MPH) or more
Driving location : Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
TM-72
< COMPONENT DIAGNOSIS >[CVT: RE0F09B]
P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC PRESSURE
SOLENOID VALVE)
P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC PRES-
SURE SOLENOID VALVE)
DescriptionINFOID:0000000003848998
The pressure control solenoid valve B (secondary pressure solenoid valve) regulates the oil pump discharge
pressure to suit the driving condition in response to the signal sent from the TCM.
DTC LogicINFOID:0000000003848999
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
Immediately after performing any “DTC CONFIRMATION PROCEDURE”, always turn ignition switch OFF.
Then wait at least 10 seconds before performing the next test.
1.CHECK DTC DETECTION
With CONSULT-III
1. Start engine.
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
3. Perform “Self-Diagnostic Results” mode for “TRANSMISSION”.
With GST
Follow the procedure “With CONSULT-III”.
Is
“P0778 PRS CNT SOL/B CIRC” detected?
YES >> Go to TM-72, "Diagnosis Procedure".
NO >> Check intermittent incident. Refer to GI-35, "
Intermittent Incident".
Diagnosis ProcedureINFOID:0000000003849000
1.CHECK PRESSURE CONTROL SOLENOID VALVE B (SECONDARY PRESSURE SOLENOID VALVE)
CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect TCM connector.
3. Check resistance between TCM vehicle side harness connector terminal and ground.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 2.
2.CHECK HARNESS BETWEEN TCM AND PRESSURE CONTROL SOLENOID VALVE B (SECONDARY
PRESSURE SOLENOID VALVE) (PART 1)
1. Disconnect CVT unit connector.
2. Check continuity between TCM vehicle side harness connector terminal and CVT unit vehicle side har-
ness connector terminal.
DTCItem
(CONSULT-III screen term)Malfunction is detected when... Possible cause
P0778 PRS CNT SOL/B CIRC Normal voltage is not applied to solenoid
due to cut line, short, etc.
TCM detects as irregular by comparing
target value with monitor value. Harness or connectors
(Solenoid circuit is open or shorted.)
Pressure control solenoid valve B (sec-
ondary pressure solenoid valve)
TCM vehicle side harness connector
GroundResistance (Approx.)
Connector Terminal
F23 39 3.0 – 9.0 Ω
TM-96
< COMPONENT DIAGNOSIS >[CVT: RE0F09B]
P1745 LINE PRESSURE CONTROL
P1745 LINE PRESSURE CONTROL
DescriptionINFOID:0000000003849037
The pressure control solenoid valve A (line pressure solenoid valve) regulates the oil pump discharge pres-
sure to suit the driving condition in response to the signal sent from the TCM.
DTC LogicINFOID:0000000003849038
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
NOTE:
Immediately after performing any “DTC CONFIRMATION PROCEDURE”, always turn ignition switch OFF.
Then wait at least 10 seconds before performing the next test.
1.CHECK DTC DETECTION
With CONSULT-III
1. Turn ignition switch ON
2. Select “Data Monitor” mode for “TRANSMISSION”.
3. Make sure that output voltage of CVT fluid temperature sensor is within the range below.
Is
“P1745 L/PRESS CONTROL” detected?
YES >> Go to TM-96, "Diagnosis Procedure".
NO >> Check intermittent incident. Refer to GI-35, "
Intermittent Incident".
Diagnosis ProcedureINFOID:0000000003849039
1.CHECK DTC
With CONSULT-III
1. Start engine.
2. Perform “Self-Diagnostic Results” mode for “TRANSMISSION”.
Is
“P1745 L/PRESS CONTROL” detected?
YES >> Replace TCM. Refer to TM-153, "Exploded View".
NO >> Check intermittent incident. Refer to GI-35, "
Intermittent Incident".
DTCItem
(CONSULT-III screen term)Malfunction is detected when... Possible cause
P1745 L/PRESS CONTROL TCM detects the unexpected line pressure. TCM
ATF TEMP SEN : 1.0 – 2.0 V
If out of range, drive the vehicle to decrease the voltage (warm up the fluid) or stop engine to increase the voltage (cool
down the fluid)