
BRAKE FLUID
BR-9
< ON-VEHICLE MAINTENANCE >
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BRAKE FLUID
InspectionINFOID:0000000003811173
BRAKE FLUID LEVEL
Check that the fluid level in the sub tank is within the specified
range (MAX – MIN lines).
Visually check for any brake fluid leakage around the sub tank,
reservoir tank and hose.
Check the brake system for any leakage if the fluid level is
extremely low (lower than MIN).
Check the brake system for fluid leakage if the warning lamp
remains illuminated even after the parking brake is released.
BRAKE LINE
1. Check brake line (tubes and hoses) for cracks, deterioration or other damage. Replace any damaged
parts.
2. Check for fluid leakage by fully depressing brake pedal while
engine is running.
CAUTION:
If leakage occurs around joints, retighten or, if necessary,
replace damaged parts.
DrainingINFOID:0000000003811174
CAUTION:
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with water if it gets on a painted surface.
Turn the ignition switch OFF and disconnect the ABS actuator and electric unit (control unit) con-
nector or the battery negative terminal before draining.
1. Connect a vinyl tube to the bleed valve.
2. Depress the brake pedal and loosen the bleeder valve to gradu-
ally discharge brake fluid.
RefillingINFOID:0000000003811175
CAUTION:
Turn the ignition switch OFF and disconnect the ABS actuator and electric unit (control unit) connec-
tor or the battery negative terminal before refilling.
1. Check that there is no foreign material in the sub tank, and refill with new brake fluid.
CAUTION:
Never reuse drained brake fluid.
JPFIA0007ZZ
SBR389C
BRA0007D

BR-10
< ON-VEHICLE MAINTENANCE >
BRAKE FLUID
2. Loosen the bleeder valve, slowly depress the brake pedal to the full stroke, and then release the pedal.
Repeat this operation at intervals of 2 or 3 seconds until all brake fluid is discharged. Then close the
bleeder valve with the brake pedal depressed. Repeat the same work on each wheel.
3. Perform the air bleeding. Refer to BR-10, "
Bleeding Brake System".
Bleeding Brake SystemINFOID:0000000003811176
CAUTION:
Turn the ignition switch OFF and disconnect the ABS actuator and electric unit (control unit) con-
nector or the battery negative terminal before performing the work.
Monitor the fluid level in the sub tank during the air bleeding.
Always use new brake fluid for refilling. Never reuse the drained brake fluid.
1. Connect a vinyl tube to the bleeder valve of the rear right brake.
2. Fully depress the brake pedal 4 to 5 times.
3. Loosen the bleeder valve and bleed air with the brake pedal depressed, and then quickly tighten the
bleeder valve.
4. Repeat steps 2 and 3 until all of the air is out of the brake line.
5. Tighten the bleeder valve to the specified torque.
Front disc brake: refer to BR-34, "
BRAKE CALIPER ASSEMBLY : Exploded View".
Rear disc brake: refer to BR-40, "
BRAKE CALIPER ASSEMBLY : Exploded View".
6. Perform steps 1 to 5 for the rear right brake → front left brake → rear left brake → and front right brake in
order.
7. Check that the fluid level in the sub tank is within the specified range after air bleeding. Refer to BR-9,
"Inspection".

BRAKE PIPING
BR-19
< ON-VEHICLE REPAIR >
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BRAKE PIPING
FRONT
FRONT : Exploded ViewINFOID:0000000003811186
WITHOUT VDC
WITH VDC
1. Brake tube 2. ABS actuator and electric unit (con-
trol unit)3. Connector
4. Connector bracket 5. Master cylinder assembly 6. Brake booster
7. Lock plate 8. Brake hose 9. Union bolt
10. Copper washer
A. To front brake hose B. To rear brake tube
Refer to GI-4, "
Components" for symbols in the figure.
JPFIA0343GB

BR-20
< ON-VEHICLE REPAIR >
BRAKE PIPING
FRONT : Hydraulic Piping
INFOID:0000000003811187
1. Brake tube 2. ABS actuator and electric unit (con-
trol unit)3. Connector
4. Connector bracket 5. Master cylinder assembly 6. Brake booster
7. Lock plate 8. Brake hose 9. Union bolt
10. Copper washer
A. To front brake hose B. To rear brake tube
Refer to GI-4, "
Components" for symbols in the figure.
JPFIA0344GB
JPFIA0345ZZ

BRAKE PIPINGBR-21
< ON-VEHICLE REPAIR >
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FRONT : Removal and InstallationINFOID:0000000003811188
REMOVAL
CAUTION:
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with wate r if it gets on a painted surface.
1. Remove tires.
2. Drain brake fluid. Refer to BR-9, "
Draining".
3. Loosen the flare nut with a flare nut wrenc h and separate the brake tube from the hose.
CAUTION:
Never scratch the flare nut and the brake tube.
Never bend sharply, twist or strong ly pull out the brake hoses and tubes.
Cover open end of brake tub es and hoses when disconnecting to prevent entrance of dirt.
4. Remove the union bolt and copper washers, and remove the brake hose from the brake caliper assembly.
5. Remove the lock plate and remove the brake hose.
INSTALLATION
CAUTION:
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with wate r if it gets on a painted surface.
1. Assemble the union bolt and the copper washers to the brake hose. CAUTION:
Never reuse the copper washer.
2. Align the brake hose pin to the projection (A) of the brake caliper assembly and tighten the union bolt (1) to the specified torque.
3. Install the brake tube to the brake hose, temporarily tighten the flare nut by hand until it does not rotate further, and fix the brake
hose to the bracket with the lock plate.
CAUTION:
Check that all brake hoses and tubes are not twisted and
bent.
4. Tighten the flare nut to the specified torque with a crowfoot and torque wrench.
CAUTION:
Never scratch the flare nut and the brake tube.
5. Refill with new brake fluid and perform the air bleeding. Refer to BR-10, "
Bleeding Brake System".
CAUTION:
Never reuse drained brake fluid.
FRONT : InspectionINFOID:0000000003811189
INSPECTION AFTER INSTALLATION
1. Check the brake hoses and tubes for the following: no scratches; no twist and deformation; no interfer-
ence with other components when steering the steering wheel; no looseness at connections.
2. Depress the brake pedal with a force of 785N (80 kg, 177 lb) and hold down the pedal for approximately 5
seconds with the engine running. Check for any fluid leakage.
CAUTION:
Retighten the applicable connect ion to the specified torque and repair any abnormal (damaged,
worn or deformed) part if any brake fluid leakage is present.
1. ABS actuator and electric unit (con-
trol unit) 2. Front disc brake 3. Master cylinder assembly
4. Brake booster 5. Connector 6. Rear disc brake
A. Brake tube B. Brake hose : Flare nut
: Union bolt
JPFIA0099ZZ

BRAKE PIPINGBR-23
< ON-VEHICLE REPAIR >
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REAR : Removal and InstallationINFOID:0000000003811192
REMOVAL
CAUTION:
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with wate r if it gets on a painted surface.
1. Remove tires.
2. Drain brake fluid. Refer to BR-9, "
Draining".
3. Loosen the flare nut with a flare nut wrenc h and separate the brake tube from the hose.
CAUTION:
Never scratch the flare nut and the brake tube.
Never sharply bend, twist or strongly pull the brake hoses and tubes.
Cover the open end of brake tubes and hoses wh en disconnecting to prevent entrance of dirt.
4. Remove the union bolt and copper washers, and remove the brake hose from the brake caliper assembly.
5. Remove the lock plate and remove the brake hose from the vehicle.
INSTALLATION
CAUTION:
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with wate r if it gets on a painted surface.
1. Assemble the union bolt and the copper washers to the brake hose. CAUTION:
Never reuse copper washer.
2. Install the brake hose L-pin by aligning it with the brake caliper assembly positioning hole, and tighten the union bolt (1) to the
specified torque.
3. Connect the hose to the brake tube, temporarily tighten the flare nut by hand until it does not rotate further, and fix the brake hose
to the bracket with the lock plate.
CAUTION:
Check that the brake hoses and tubes are not twisted and
bent.
4. Tighten the flare nut to the specified torque with a crowfoot and torque wrench.
CAUTION:
Never scratch the flare nut and the brake tube.
5. Refill with new brake fluid and perform the air bleeding. Refer to BR-10, "
Bleeding Brake System".
CAUTION:
Never reuse drained brake fluid.
REAR : InspectionINFOID:0000000003811193
INSPECTION AFTER INSTALLATION
1. Check the brake hoses and tubes for the following: no scratches; no twist and deformation; no interfer-
ence with other components when steering the steering wheel; no looseness at connections.
2. Depress the brake pedal with a force of 785N (80
kg, 177 lb) and hold down the pedal for approximately 5
seconds with the engine running. Check for any fluid leakage.
CAUTION:
1. ABS actuator and electric unit (con- trol unit) 2. Front disc brake 3. Master cylinder assembly
4. Brake booster 5. Connector 6. Rear disc brake
A. Brake tube B. Brake hose : Flare nut
: Union bolt
JPFIA0012ZZ

BRC-1
BRAKES
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SECTION BRC
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CONTENTS
BRAKE CONTROL SYSTEM
ABS
BASIC INSPECTION ....... .............................
6
DIAGNOSIS AND REPAIR WORK FLOW .... .....6
Work Flow ........................................................... ......6
Diagnostic Work Sheet ..............................................8
FUNCTION DIAGNOSIS ...............................9
ABS ................................................................ .....9
System Diagram .................................................. ......9
System Description ...................................................9
Component Parts Location ......................................10
Component Description ...........................................10
EBD ....................................................................11
System Diagram .................................................. ....11
System Description .................................................11
Component Parts Location ......................................12
Component Description ...........................................12
DIAGNOSIS SYSTEM [ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT)] ........
13
CONSULT-III Function ........................................ ....13
COMPONENT DIAGNOSIS .........................16
C1101, C1102, C1103, C1104 WHEEL SEN-
SOR ................................................................ ....
16
Description .......................................................... ....16
DTC Logic ...............................................................16
Diagnosis Procedure ...............................................16
Component Inspection ............................................18
C1105, C1106, C1107, C1108 WHEEL SEN-
SOR ....................................................................
19
Description .......................................................... ....19
DTC Logic ...............................................................19
Diagnosis Procedure ...............................................19
Component Inspection ............................................21
C1109 POWER AND GROUND SYSTEM ........22
Description ........................................................... ....22
DTC Logic ................................................................22
Diagnosis Procedure ...............................................22
C1110 ABS ACTUATOR AND ELECTRIC
UNIT (CONTROL UNIT) ....................................
24
DTC Logic ................................................................24
Diagnosis Procedure ...............................................24
C1111 ABS MOTOR, MOTOR RELAY SYS-
TEM ...................................................................
25
Description ...............................................................25
DTC Logic ................................................................25
Diagnosis Procedure ...............................................25
Component Inspection .............................................26
C1115 WHEEL SENSOR ..................................27
Description ...............................................................27
DTC Logic ................................................................27
Diagnosis Procedure ...............................................27
Component Inspection .............................................29
C1116 STOP LAMP SWITCH ...........................30
Description ...............................................................30
DTC Logic ................................................................30
Diagnosis Procedure ...............................................30
Component Inspection .............................................30
C1120, C1122, C1124, C1126 IN ABS SOL .....32
Description ...............................................................32
DTC Logic ................................................................32
Diagnosis Procedure ...............................................32
Component Inspection .............................................33
C1121, C1123, C1125, C1127 OUT ABS SOL ...34
Description ........................................................... ....34
DTC Logic ................................................................34
Diagnosis Procedure ...............................................34
Component Inspection .............................................35
C1140 ACTUATOR RELAY SYSTEM ..............36

BRC-2
Description ..............................................................36
DTC Logic ...............................................................36
Diagnosis Procedure ..............................................36
Component Inspection ............................................37
U1000, U1002 CAN COMM CIRCUIT ...............38
Description ..............................................................38
DTC Logic ...............................................................38
Diagnosis Procedure ..............................................38
POWER SUPPLY AND GROUND CIRCUIT .....39
Description ..............................................................39
Diagnosis Procedure ..............................................39
ABS WARNING LAMP ......................................40
Description ..............................................................40
Component Function Check ...................................40
Diagnosis Procedure ..............................................40
BRAKE WARNING LAMP .................................41
Description ..............................................................41
Component Function Check ...................................41
Diagnosis Procedure ..............................................41
ECU DIAGNOSIS ........................................42
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) ..............................................
42
Reference Value .....................................................42
Wiring Diagram - BRAKE CONTROL SYSTEM - ...44
Fail-Safe .................................................................47
DTC No. Index ........................................................48
SYMPTOM DIAGNOSIS .............................49
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY .....................................................
49
Diagnosis Procedure ..............................................49
UNEXPECTED PEDAL REACTION ..................50
Diagnosis Procedure ..............................................50
THE BRAKING DISTANCE IS LONG ...............51
Diagnosis Procedure ..............................................51
ABS FUNCTION DOES NOT OPERATE ..........52
Diagnosis Procedure ..............................................52
PEDAL VIBRATION OR ABS OPERATION
SOUND OCCURS ..............................................
53
Diagnosis Procedure ..............................................53
NORMAL OPERATING CONDITION ................54
Description ..............................................................54
PRECAUTION .............................................55
PRECAUTIONS .................................................55
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
55
Precaution for Procedure without Cowl Top Cover ...55
Precaution for Brake System ..................................55
Precaution for Brake Control ...................................56
Precautions for Harness Repair ..............................56
ON-VEHICLE REPAIR ...............................57
WHEEL SENSOR ..............................................57
FRONT WHEEL SENSOR ........................................57
FRONT WHEEL SENSOR : Exploded View ...........57
FRONT WHEEL SENSOR : Removal and Instal-
lation .......................................................................
57
REAR WHEEL SENSOR ...........................................58
REAR WHEEL SENSOR : Exploded View .............58
REAR WHEEL SENSOR : Removal and Installa-
tion ..........................................................................
58
SENSOR ROTOR ..............................................59
FRONT SENSOR ROTOR ........................................59
FRONT SENSOR ROTOR : Exploded View ...........59
FRONT SENSOR ROTOR : Removal and Instal-
lation .......................................................................
59
REAR SENSOR ROTOR ...........................................59
REAR SENSOR ROTOR : Exploded View .............59
REAR SENSOR ROTOR : Removal and Installa-
tion ..........................................................................
59
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) ..............................................
60
Exploded View ........................................................60
Removal and Installation .........................................60
VDC/TCS/ABS
BASIC INSPECTION ..................................
62
DIAGNOSIS AND REPAIR WORK FLOW ........62
Work Flow ...............................................................62
Diagnostic Work Sheet ...........................................65
INSPECTION AND ADJUSTMENT ...................66
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ........................................................
66
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ................................
66
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .....
66
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION ................................................
66
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Description ........................
66
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Special Repair Require-
ment ........................................................................
66
FUNCTION DIAGNOSIS ............................68
VDC ....................................................................68