CVT-154
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
OK or NG
OK >>INSPECTION END
NG >> Replace the transaxle assembly. Refer to CVT-178, "
Removal and Installation".
In "N" Position, Vehicle MovesINFOID:0000000001703666
SYMPTOM:
Vehicle moves forward or backward when selecting “N” position.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis check. Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)".
Do the self-diagnostic results indicate PNP switch circuit?
YES >> Check PNP switch circuit. Refer to CVT-65.
NO >> GO TO 2.
2.CHECK CVT POSITION
Check CVT position. Refer to CVT-171, "
Checking of CVT Position"
OK or NG
OK >> GO TO 3.
NG >> Adjust CVT position. Refer to CVT-171, "
Adjustment of CVT Position".
3.CHECK CVT FLUID LEVEL
Check CVT fluid level. Refer to MA-19, "
Checking CVT Fluid".
OK or NG
OK >> GO TO 4.
NG >> Refill CVT fluid.
4.CHECK SYMPTOM
Check again. Refer to CVT-41, "
Check at Idle".
OK or NG
OK >>INSPECTION END
NG >> GO TO 5.
5.CHECK TCM
1. Check TCM input/output signals. Refer to CVT-45, "
TCM Terminal and Reference Value".
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the transaxle assembly. Refer to CVT-178, "Removal and Installation".
NG >> Repair or replace damaged parts.
Large Shock "N" → "R" PositionINFOID:0000000001703667
SYMPTOM:
There is large shock when shifting from “N” to “R” position.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis check. Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)".
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system. Refer to CVT-47, "CONSULT-III Function (TRANSMISSION)".
NO >> GO TO 2.
2.CHECK ENGINE IDLE SPEED
Check the engine idle speed. Refer to EC-73, "
Idle Speed and Ignition Timing Check".
OK or NG
TROUBLE DIAGNOSIS FOR SYMPTOMS
CVT-155
< SERVICE INFORMATION >
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OK >> GO TO 3.
NG >> Repair.
3.CHECK CVT FLUID LEVEL
Check CVT fluid level. Refer to MA-19, "
Checking CVT Fluid".
OK or NG
OK >> GO TO 4.
NG >> Refill CVT fluid.
4.CHECK LINE PRESSURE
Check line pressure at idle. Refer to CVT-36, "
Inspections before Trouble Diagnosis".
OK or NG
OK >> GO TO 5.
NG >> Check the malfunctioning item. Refer to CVT-36, "
Inspections before Trouble Diagnosis".
5.SYMPTOM CHECK
Check again. Refer to CVT-41, "
Check at Idle".
OK or NG
OK >>INSPECTION END
NG >> GO TO 6.
6.CHECK TCM
1. Check TCM input/output signals. Refer to CVT-45, "
TCM Terminal and Reference Value".
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the transaxle assembly. Refer to CVT-178, "Removal and Installation".
NG >> Repair or replace damaged parts.
Vehicle Does Not Creep Backward in "R" PositionINFOID:0000000001703668
SYMPTOM:
Vehicle does not creep backward when selecting “R” position.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis check. Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)".
Is any malfunction detected by self-diagnosis
YES >> Check the malfunctioning system. Refer to CVT-47, "CONSULT-III Function (TRANSMISSION)".
NO >> GO TO 2.
2.CHECK CVT POSITION
Check CVT position. Refer to CVT-171, "
Checking of CVT Position"
OK or NG
OK >> GO TO 3.
NG >> Adjust CVT position. Refer to CVT-171, "
Adjustment of CVT Position".
3.CHECK CVT FLUID LEVEL
Check CVT fluid level. Refer to MA-19, "
Checking CVT Fluid".
OK or NG
OK >> GO TO 4.
NG >> Refill CVT fluid.
4.CHECK LINE PRESSURE
Check line pressure at idle. Refer to CVT-36, "
Inspections before Trouble Diagnosis".
OK or NG
OK >> GO TO 5.
CVT-156
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
NG >> Check the malfunctioning item. Refer to CVT-36, "Inspections before Trouble Diagnosis".
5.CHECK STALL REVOLUTION
Check stall revolution. Refer to CVT-36, "
Inspections before Trouble Diagnosis".
OK or NG
OK >> GO TO 6.
NG >> Check the malfunctioning item. Refer to CVT-36, "
Inspections before Trouble Diagnosis".
6.CHECK SYMPTOM
Check again. Refer to CVT-41, "
Check at Idle".
OK or NG
OK >>INSPECTION END
NG >> GO TO 7.
7.CHECK TCM
1. Check TCM input/output signals. Refer to CVT-45, "
TCM Terminal and Reference Value".
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the transaxle assembly. Refer to CVT-178, "Removal and Installation".
NG >> Repair or replace damaged parts.
Vehicle Does Not Creep Forward in "D" or "L" PositionINFOID:0000000001703669
SYMPTOM:
Vehicle does not creep forward when selecting “D” or “L” position.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis check. Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system. Refer to CVT-47, "CONSULT-III Function (TRANSMISSION)" .
NO >> GO TO 2.
2.CHECK CVT POSITION
Check CVT position. Refer to CVT-171, "
Checking of CVT Position"
OK or NG
OK >> GO TO 3.
NG >> Adjust CVT position. Refer to CVT-171, "
Adjustment of CVT Position" .
3.CHECK CVT FLUID LEVEL
Check CVT fluid level. Refer to MA-19, "
Checking CVT Fluid" .
OK or NG
OK >> GO TO 4.
NG >> Refill CVT fluid.
4.CHECK LINE PRESSURE
Check line pressure at idle. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
OK or NG
OK >> GO TO 5.
NG >> Check the malfunctioning item. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
5.CHECK STALL REVOLUTION
Check stall revolution. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
OK or NG
OK >> GO TO 6.
NG >> Check the malfunctioning item. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
TROUBLE DIAGNOSIS FOR SYMPTOMS
CVT-157
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6.CHECK SYMPTOM
Check again. Refer to CVT-41, "
Check at Idle" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 7.
7.CHECK TCM
1. Check TCM input/output signals. Refer to CVT-45, "
TCM Terminal and Reference Value" .
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the transaxle assembly. Refer to CVT-178, "Removal and Installation" .
NG >> Repair or replace damaged parts.
Vehicle Speed Does Not Change in "L" PositionINFOID:0000000001703670
SYMPTOM:
Vehicle speed does not change in “L” position while the cruise test.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis check. Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system. Refer to CVT-47, "CONSULT-III Function (TRANSMISSION)" .
NO >> GO TO 2.
2.CHECK CVT POSITION
Check CVT position. Refer to CVT-171, "
Checking of CVT Position"
OK or NG
OK >> GO TO 3.
NG >> Adjust CVT position. Refer to CVT-171, "
Adjustment of CVT Position" .
3.CHECK CVT FLUID LEVEL
Check CVT fluid level. Refer to MA-19, "
Checking CVT Fluid" .
OK or NG
OK >> GO TO 4.
NG >> Refill CVT fluid.
4.CHECK LINE PRESSURE
Check line pressure at idle. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
OK or NG
OK >> GO TO 5.
NG >> Check the malfunctioning item. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
5.CHECK STALL REVOLUTION
Check stall revolution. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
OK or NG
OK >> GO TO 6.
NG >> Check the malfunctioning item. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
6.CHECK SYMPTOM
Check again. Refer to CVT-43, "
Cruise Test" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 7.
CVT-158
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
7.CHECK TCM
1. Check TCM input/output signals. Refer to CVT-45, "
TCM Terminal and Reference Value" .
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the transaxle assembly. Refer to CVT-178, "Removal and Installation" .
NG >> Repair or replace damaged parts.
Vehicle Speed Does Not Change in overdrive-off modeINFOID:0000000001703671
SYMPTOM:
Vehicle speed does not change in overdrive-off mode while the cruise test.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis check. Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system. Refer to CVT-47, "CONSULT-III Function (TRANSMISSION)" .
NO >> GO TO 2.
2.CHECK OVERDRIVE CONTROL SWITCH
Check overdrive control switch. Refer to CVT-143
.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK CVT FLUID LEVEL
Check CVT fluid level. Refer to MA-19, "
Checking CVT Fluid" .
OK or NG
OK >> GO TO 4.
NG >> Refill CVT fluid.
4.CHECK LINE PRESSURE
Check line pressure at idle. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
OK or NG
OK >> GO TO 5.
NG >> Check the malfunctioning item. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
5.CHECK STALL REVOLUTION
Check stall revolution. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
OK or NG
OK >> GO TO 6.
NG >> Check the malfunctioning item. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
6.CHECK SYMPTOM
Check again. Refer to CVT-43, "
Cruise Test" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 7.
7.CHECK TCM
1. Check TCM input/output signals. Refer to CVT-45, "
TCM Terminal and Reference Value" .
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the transaxle assembly. Refer to CVT-178, "Removal and Installation" .
NG >> Repair or replace damaged parts.
TROUBLE DIAGNOSIS FOR SYMPTOMS
CVT-159
< SERVICE INFORMATION >
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Vehicle Speed Does Not Change in "D" PositionINFOID:0000000001703672
SYMPTOM:
Vehicle speed does not change in “D” position while the cruise test.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis check. Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system. Refer to CVT-47, "CONSULT-III Function (TRANSMISSION)" .
NO >> GO TO 2.
2.CHECK CVT POSITION
Check CVT position. Refer to CVT-171, "
Checking of CVT Position"
OK or NG
OK >> GO TO 3.
NG >> Adjust CVT position. Refer to CVT-171, "
Adjustment of CVT Position" .
3.CHECK CVT FLUID LEVEL
Check CVT fluid level. Refer to MA-19, "
Checking CVT Fluid" .
OK or NG
OK >> GO TO 4.
NG >> Refill CVT fluid.
4.CHECK LINE PRESSURE
Check line pressure at idle. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
OK or NG
OK >> GO TO 5.
NG >> Check the malfunctioning item. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
5.CHECK STALL REVOLUTION
Check stall revolution. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
OK or NG
OK >> GO TO 6.
NG >> Check the malfunctioning item. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
6.CHECK SYMPTOM
Check again. Refer to CVT-43, "
Cruise Test" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 7.
7.CHECK TCM
1. Check TCM input/output signals. Refer to CVT-45, "
TCM Terminal and Reference Value" .
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the transaxle assembly. Refer to CVT-178, "Removal and Installation" .
NG >> Repair or replace damaged parts.
Vehicle Does Not Decelerate by Engine BrakeINFOID:0000000001703673
SYMPTOM:
Engine brake does not operate when releasing the accelerator pedal while the cruise test.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
CVT-160
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
Perform self-diagnosis check. Refer to CVT-47, "CONSULT-III Function (TRANSMISSION)" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system. Refer to CVT-47, "CONSULT-III Function (TRANSMISSION)" .
NO >> GO TO 2.
2.CHECK CVT POSITION
Check CVT position. Refer to CVT-171, "
Checking of CVT Position"
OK or NG
OK >> GO TO 3.
NG >> Adjust CVT position. Refer to CVT-171, "
Adjustment of CVT Position" .
3.CHECK CVT FLUID LEVEL
Check CVT fluid level. Refer to MA-19, "
Checking CVT Fluid" .
OK or NG
OK >> GO TO 4.
NG >> Refill CVT fluid.
4.CHECK LINE PRESSURE
Check line pressure at idle. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
OK or NG
OK >> GO TO 5.
NG >> Check the malfunctioning item. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
5.CHECK SYMPTOM
Check again. Refer to CVT-43, "
Cruise Test" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 6.
6.CHECK TCM
1. Check TCM input/output signals. Refer to CVT-45, "
TCM Terminal and Reference Value" .
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the transaxle assembly. Refer to CVT-178, "Removal and Installation" .
NG >> Repair or replace damaged parts.
TRANSAXLE ASSEMBLY
CVT-179
< SERVICE INFORMATION >
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4. Remove the four drive plate to torque converter nuts.
NOTE:
Rotate the crankshaft clockwise as viewed from front of engine
for access to drive plate to torque converter nuts.
5. Put matching marks on the drive plate and torque converter alignment stud.
CAUTION:
For matching marks, use paint. Never damage the drive plate or torque converter.
6. Remove the transaxle to engine and engine to transaxle bolts.
7. Separate the transaxle from the engine.
8. If necessary, remove the following from the transaxle:
• CVT fluid charging pipe
• Engine mounting bracket (LH)
• Fluid cooler tubes
• Air breather hose
• Any necessary brackets
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• When replacing an engine or transmission you must make sure any dowels are installed correctly
during re-assembly.
• Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drive
train components.
• Do not reuse O-rings and copper washers.
• When turning crankshaft, turn it clockwise as viewed from the front of the engine.
• When tightening the nuts for the torque converter while securing the crankshaft pulley bolt, be sure
to confirm the tightening torque of the crankshaft pulley bolt. Refer to EM-37
.
• After converter is installed to drive plate, rotate crankshaft several turns to check that transaxle
rotates freely without binding.
• When installing the torque converter to the transaxle measure dis-
tance A.
WCIA0616E
Distance A: 14.4 mm (0.57 in) or more
WCIA0617E