PRECAUTIONS
CVT-9
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10. Shift the selector lever to “R” position after replacing TCM. Turn the ignition switch OFF.
11. Wait approximately 10 minutes after turning the ignition switch OFF.
12. Turn the ignition switch ON while shifting the selector lever to “R” position.
CAUTION:
Do not start engine.
13. Select “CALIBRATION DATA”.
14. Check that the value on “CALIBRATION DATA” is same as the data after erasing "Calibration Data".
• Restart the procedure from step 3 if the values are not same.
15. Shift the selector lever to “P” position.
16. Check that the shift position indicator in the combination meter turns ON (It indicates approximately 1 or 2
seconds after shifting the selector lever to “P” position.)
• Check the following items if the shift position indicator does not turn ON. Repair or replace the shift posi-
tion indicator if necessary.
- The harness between TCM and ROM ASSY in the transaxle assembly is open or short.
- Cable disconnected, loosen, or bent from the connector housing.
- Power supply and ground of TCM. Refer to CVT-121
.
PATTERN C
1. Replace the transaxle assembly first, and then replace TCM.
2. Perform the service of “PATTERN A”.
(Perform the service of “Pattern B” if TCM is replaced first.)
Removal and Installation Procedure for CVT Unit ConnectorINFOID:0000000001703428
REMOVAL
Rotate bayonet ring counterclockwise, pull out CVT unit harness
connector upward and disconnect it.
INSTALLATION
1. Align CVT unit harness connector terminal body marking with
bayonet ring marking, insert CVT unit harness connector, and
then rotate bayonet ring clockwise.
SCIA2096E
SCIA2097E
CVT-10
< SERVICE INFORMATION >
PRECAUTIONS
2. Rotate bayonet ring clockwise until CVT unit harness connector
terminal body marking is aligned with the bayonet ring marking
(linear slit) as shown.
CAUTION:
• Securely align CVT unit harness connector terminal body
marking with bayonet ring marking (linear slit). Do not
make a half fit condition as shown.
• Do not mistake the bayonet ring marking (linear slit) for
other dent portion.
PrecautionINFOID:0000000001703429
NOTE:
If any malfunction occurs in the RE0F08A model transaxle, replace the entire transaxle assembly.
•Before connecting or disconnecting the TCM harness connec-
tor, turn ignition switch OFF and disconnect negative battery
cable. Because battery voltage is applied to TCM even if igni-
tion switch is turned OFF.
•When connecting or disconnecting pin connectors into or
from TCM, take care not to damage pin terminals (bend or
break).
When connecting pin connectors make sure that there are not
any bends or breaks on TCM pin terminal.
SCIA2098E
SCIA2099E
SEF289H
SEF291H
ON BOARD DIAGNOSTIC (OBD) SYSTEM
CVT-27
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The ECM has a memory function, which stores the driving condition such as fuel system status, calculated
load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed and vehicle
speed at the moment the ECM detects a malfunction.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data,
and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-III
or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-III screen, not on the GST. For
details, refer to EC-109, "
CONSULT-II Function (ENGINE)".
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data, and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
Both 1st trip freeze frame data and freeze frame data (along with the DTC) are cleared when the ECM mem-
ory is erased.
HOW TO ERASE DTC
The diagnostic trouble code can be erased by CONSULT-III, GST or ECM DIAGNOSTIC TEST MODE as
described following.
•If the battery cable is disconnected, the diagnostic trouble code will be lost within 24 hours.
•When you erase the DTC, using CONSULT-III or GST is easier and quicker than switching the mode
selector on the ECM.
The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC
related to OBD-II. For details, refer to EC-47, "
Emission-related Diagnostic Information".
•Diagnostic trouble codes (DTC)
•1st trip diagnostic trouble codes (1st trip DTC)
•Freeze frame data
•1st trip freeze frame data
•System readiness test (SRT) codes
•Test values
HOW TO ERASE DTC (WITH CONSULT-III)
•If a DTC is displayed for both ECM and TCM, it is necessary to be erased for both ECM and TCM.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10
seconds and then turn it ON (engine stopped) again.
2. Turn CONSULT-III ON and touch “TRANSMISSION”.
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. (The DTC in the TCM will be erased.) Then touch “BACK” twice.
5. Touch “ENGINE”.
6. Touch “SELF-DIAG RESULTS”.
7. Touch “ERASE”. (The DTC in the ECM will be erased.)
HOW TO ERASE DTC (WITH GST)
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10
seconds and then turn it ON (engine stopped) again.
2. Select Mode 4 with GST (Generic Scan Tool). For details, refer to EC-119, "
Generic Scan Tool (GST)
Function".
Malfunction Indicator Lamp (MIL)INFOID:0000000001703450
DESCRIPTION
Priority Items
1
Freeze frame dataMisfire — DTC: P0300 - P0306
Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes CVT related items)
3 1st trip freeze frame data
CVT-28
< SERVICE INFORMATION >
ON BOARD DIAGNOSTIC (OBD) SYSTEM
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON with-
out the engine running. This is a bulb check.
• If the MIL does not light up, refer to DI-21
, or see EC-546.
2. When the engine is started, the MIL should go off.
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
SEF217U
CVT-30
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
If an unexpected signal is sent from the solenoid to the TCM, the CVT lock-up select solenoid is turned OFF to
cancel the lock-up.
TCM Power Supply (Memory Back-up)
Transaxle assembly is protected by limiting the engine torque when the memory back-up power supply (for
controlling) from the battery is not supplied to TCM. Normal statues is restored when turning the ignition switch
OFF to ON after the normal power supply.
How to Perform Trouble Diagnosis for Quick and Accurate RepairINFOID:0000000001703453
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, PNP switch and provides shift control or lock-up
control via CVT solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
CVT system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the CVT system. The CVT system must be in good
operating condition and be free of valve seizure, solenoid valve mal-
function, etc.
It is much more difficult to diagnose an error that occurs intermit-
tently rather than continuously. Most intermittent errors are caused
by poor electric connections or improper wiring. In this case, careful
checking of suspected circuits may help prevent the replacement of
good parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-III (or GST) or a circuit tester connected should be
performed. Follow the "WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “DIAGNOSTIC WORKSHEET” as
shown on the example (Refer to "Diagnostic Worksheet Chart" )
should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
WORK FLOW
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malfunction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
Make good use of the two sheets provided, "Information From Customer" and "Diagnostic Worksheet Chart" ,
to perform the best troubleshooting possible.
Work Flow Chart
SAT631IB
SAT632I
SEF234G
TROUBLE DIAGNOSIS
CVT-41
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• Before road test, familiarize yourself with all test procedures and
items to check.
• Perform tests on all items until specified symptom is found. Trou-
bleshoot items which check out No Good after road test.
CONSULT-III START PROCEDURE
• Using CONSULT-III, perform a cruise test and record the result.
• Print the result and ensure that shifts and lock-ups take place as per Shift Schedule.
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch “MAIN SIGNALS” to set recording condition.
3. See “Numerical Display”, “Barchart Display” or “Line Graph Display”.
4. Touch “START”.
5. When performing cruise test. Refer to CVT-43, "
Cruise Test" .
6. After finishing cruise test part, touch “RECORD”.
7. Touch “STORE”.
8. Touch “BACK”.
9. Touch “DISPLAY”.
10. Touch “PRINT”.
11. Check the monitor data printed out.
Check before Engine Is StartedINFOID:0000000001703458
1.CHECK O/D OFF INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF. Wait at least 5 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does O/D OFF indicator lamp come on for about 2 seconds?
YES >> 1. Turn ignition switch OFF.
2. Perform self-diagnosis and note NG items.
Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)" .
3. Go to CVT-41, "
Check at Idle" .
NO >> Stop “Road Test”. Go to CVT-151, "
O/D OFF Indicator Lamp Does Not Come On" .
Check at IdleINFOID:0000000001703459
1.CHECK STARTING THE ENGINE
1. Park vehicle on flat surface.
2. Move selector lever to “P” or “N” position.
3. Turn ignition switch OFF.
4. Turn ignition switch START.
Is engine started?
SAT496G
CVT-42
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
YES >> GO TO 2.
NO >> Stop “Road Test”. Mark the box on the CVT-30, "
How to Perform Trouble Diagnosis for Quick and
Accurate Repair" . Go to CVT-153, "Engine Cannot Be Started in "P" and "N" Position" .
2.CHECK STARTING THE ENGINE
1. Turn ignition switch ON.
2. Move selector lever to “D”, “L” or “R” position.
3. Turn ignition switch START.
Is engine started?
YES >> Stop “Road Test”. Mark the box on the CVT-30, "How to Perform Trouble Diagnosis for Quick and
Accurate Repair" . Go to CVT-153, "Engine Cannot Be Started in "P" and "N" Position" .
NO >> GO TO 3.
3.CHECK “P” POSITION FUNCTION
1. Move selector lever to “P” position.
2. Turn ignition switch OFF.
3. Release parking brake.
4. Push vehicle forward or backward.
5. Apply parking brake.
Does vehicle move when it is pushed forward or backward?
YES >> Mark the box CVT-153, "In "P" Position, Vehicle Moves Forward or Backward When Pushed" on
the CVT-30, "
How to Perform Trouble Diagnosis for Quick and Accurate Repair" . Continue “Road
Te s t ” .
NO >> GO TO 4.
4.CHECK “N” POSITION FUNCTION
1. Start engine.
2. Move selector lever to “N” position.
3. Release parking brake.
Does vehicle move forward or backward?
YES >> Mark the box CVT-154, "In "N" Position, Vehicle Moves" on the CVT-30, "How to Perform Trouble
Diagnosis for Quick and Accurate Repair" . Continue “Road Test”.
NO >> GO TO 5.
5.CHECK SHIFT SHOCK
1. Apply foot brake.
2. Move selector lever to “R” position.
Is there large shock when changing from
“N” to “R” position?
YES >> Mark the box CVT-154, "Large Shock "N" → "R" Position" on the CVT-30, "How to Perform Trou-
ble Diagnosis for Quick and Accurate Repair" . Continue “Road Test”.
NO >> GO TO 6.
6.CHECK “R” POSITION FUNCTION
Release foot brake for several seconds.
Does vehicle creep backward when foot brake is released?
YES >> GO TO 7.
NO >> Mark the box CVT-155, "
Vehicle Does Not Creep Backward in "R" Position" on the CVT-30, "How
to Perform Trouble Diagnosis for Quick and Accurate Repair" . Continue “Road Test”.
7.CHECK “D”, “L” POSITIONS FUNCTION
Move selector lever to “D” and “L” positions and check if vehicle creeps forward.
Does vehicle creep forward in all positions?
YES >> Go to CVT-43, "Cruise Test" .
NO >> Stop “Road Test”. Mark the box on the CVT-30, "
How to Perform Trouble Diagnosis for Quick and
Accurate Repair" . Go to CVT-156, "Vehicle Does Not Creep Forward in "D" or "L" Position" .
CVT-46
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
4BRLock-up select
solenoid valveSelector lever in “P” and “N” positions Battery voltage
Wait at least for 5 seconds with the selector lever in
“R”, “D” and “L” positions0 V
5 L CAN-H — —
6 P CAN-L — —
8VBack-up lamp
relaySelector lever in “R” position. 0 V
Selector lever in other positions. Battery voltage
10 R Power supply— Battery voltage
—0 V
11 L Step motor A Within 2 seconds after ignition switch ON, the time measurement by using
the pulse width measurement function (Hi level) of CONSULT-III.*1
*1: A circuit tester cannot be used to test this item.30.0 msec
12 Y Step motor B10.0 msec
13 G ROM assembly — —
14 Y ROM assembly — —
15 G ROM assembly — —
19 R Power supply— Battery voltage
—0 V
20 W Step motor C Within 2 seconds after ignition switch ON, the time measurement by using
the pulse width measurement function (Hi level) of CONSULT-III.*1
*1: A circuit tester cannot be used to test this item.30.0 msec
21 P Step motor D10.0 msec
24 BR Starter relaySelector lever in “N” and “P”positions. Battery voltage
Selector lever in other positions. 0 V
25 B Ground Always 0 V
27 GR PNP switch 1Selector lever in “R”, “N” and “D” positions. 0 V
Selector lever in “P” and “L” positions. Battery voltage
28 YPower supply
(memory back-
up)Always Battery voltage
29 ROutput speed
sensor (Second-
ary speed sen-
sor)When driving [“D” position, 20 km/h (12 MPH)]. 570 Hz
31 LG K-LINE — — Te r m i n a lWire
colorItem Condition Data (Approx.)