WATER OUTLET AND WATER CONTROL VALVE
CO-19
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WATER OUTLET AND WATER CONTROL VALVE
ComponentINFOID:0000000001702543
Removal and InstallationINFOID:0000000001702544
REMOVAL
1. Drain engine coolant. Refer to CO-8, "Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
2. Remove air duct. Refer to EM-16, "
Component".
3. Remove radiator hose (upper). Refer to CO-11, "
Component".
4. Remove heater hoses and water hoses.
5. Remove water outlet.
6. Remove water control valve.
7. Remove engine coolant temperature sensor, if necessary.
CAUTION:
• Handle carefully to avoid any shock to engine coolant temperature sensor.
• Replace the gasket with a new one.
INSPECTION AFTER REMOVAL
1. Engine coolant temperature sensor 2. Rubber ring 3. Water control valve
4. Gasket 5. Water hose 6. Gasket
7. Water hose 8. Water outlet 9. Heater hose
10. Heater hose 11. Radiator hose (upper) Front
A. To heater B. To electric throttle control actuator C. To radiator
PBIC4699E
WATER OUTLET AND WATER CONTROL VALVE
CO-21
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Install water hoses (3),(5) as shown.
• Electric throttle control actuator (1)
• Clamp (2)
• Water outlet (4)
• Paint mark (A)
• Clamp shall not interfere with the bulged area (B)
INSPECTION AFTER INSTALLATION
• Check for leaks of engine coolant. Refer to CO-8, "Inspection".
• Start and warm up the engine. Visually check if there is no leaks of engine coolant.
PBIC4703E
CO-22
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and LimitINFOID:0000000001702545
CAPACITY
Unit: (US qt, lmp qt)
THERMOSTAT
WATER CONTROL VALVE
RADIATOR
Unit: kPa (bar, kg/cm2, psi)
Engine coolant capacity (with reservoir tank at “MAX” level) Approx. 6.8 (7 1/4, 6.0)
Valve opening temperature 80.5 - 83.5°C (177 - 182°F)
Maximum valve lift 8 mm/ 95°C (0.315 in/ 203°F)
Valve closing temperature 77°C (171°F)
Valve opening temperature 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift 8 mm/ 108°C (0.315 in/ 226°F)
Valve closing temperature 90°C (194°F)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11- 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
ON BOARD DIAGNOSTIC (OBD) SYSTEM
CVT-27
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The ECM has a memory function, which stores the driving condition such as fuel system status, calculated
load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed and vehicle
speed at the moment the ECM detects a malfunction.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data,
and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-III
or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-III screen, not on the GST. For
details, refer to EC-109, "
CONSULT-II Function (ENGINE)".
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data, and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
Both 1st trip freeze frame data and freeze frame data (along with the DTC) are cleared when the ECM mem-
ory is erased.
HOW TO ERASE DTC
The diagnostic trouble code can be erased by CONSULT-III, GST or ECM DIAGNOSTIC TEST MODE as
described following.
•If the battery cable is disconnected, the diagnostic trouble code will be lost within 24 hours.
•When you erase the DTC, using CONSULT-III or GST is easier and quicker than switching the mode
selector on the ECM.
The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC
related to OBD-II. For details, refer to EC-47, "
Emission-related Diagnostic Information".
•Diagnostic trouble codes (DTC)
•1st trip diagnostic trouble codes (1st trip DTC)
•Freeze frame data
•1st trip freeze frame data
•System readiness test (SRT) codes
•Test values
HOW TO ERASE DTC (WITH CONSULT-III)
•If a DTC is displayed for both ECM and TCM, it is necessary to be erased for both ECM and TCM.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10
seconds and then turn it ON (engine stopped) again.
2. Turn CONSULT-III ON and touch “TRANSMISSION”.
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. (The DTC in the TCM will be erased.) Then touch “BACK” twice.
5. Touch “ENGINE”.
6. Touch “SELF-DIAG RESULTS”.
7. Touch “ERASE”. (The DTC in the ECM will be erased.)
HOW TO ERASE DTC (WITH GST)
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10
seconds and then turn it ON (engine stopped) again.
2. Select Mode 4 with GST (Generic Scan Tool). For details, refer to EC-119, "
Generic Scan Tool (GST)
Function".
Malfunction Indicator Lamp (MIL)INFOID:0000000001703450
DESCRIPTION
Priority Items
1
Freeze frame dataMisfire — DTC: P0300 - P0306
Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes CVT related items)
3 1st trip freeze frame data
COMBINATION METERS
DI-11
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Self-Diagnosis Mode of Combination MeterINFOID:0000000001704497
SELF-DIAGNOSIS MODE FUNCTION
• Self-diagnosis can check for continuity between meter control circuit and each meter (speedometer, tachom-
eter and fuel gauge).
• Self-diagnosis can check for odo/trip meter and A/T indicator (with A/T) or CVT indicator (with CVT) seg-
ment, low-fuel level warning lamp, low water temperature indicator lamp, and high water temperature warn-
ing lamp.
OPERATION PROCEDURE
1. Turn the ignition switch ON, and switch the odo/trip meter to “trip A” or “trip B”.
NOTE:
13 B Illumination control switch (-) — — Refer to LT- 1 0 5 , "System Description" .
17 GWasher fluid level switch
(Canada models)ONWasher fluid level low 0
Washer fluid level normal Battery voltage
21
BGround — — 0 22
23
24 V Fuel level sensor ground (-) ON — 0
26 BVehicle speed sensor ground
(without ABS or CVT)ON — 0
27 G Battery power supply OFF — Battery voltage
28 SB Ignition switch ON or START ON — Battery voltage
29 GR Seat belt buckle switch RH ONUnfastened (ON) 0
Fastened (OFF) Battery voltage
30 G Stop lamp switch ONBrake pedal depressed Battery voltage
Brake pedal released 0
31 V A/T N-range input (with A/T) ONTransmission gear selector lever
in N positionBattery voltage
Transmission gear selector lever
other than N position0
32 W A/T P-range input (with A/T) ONTransmission gear selector lever
in P positionBattery voltage
Transmission gear selector lever
other than P position0
33 Y A/T PN output (with A/T) ONTransmission gear selector lever
in P or N position0
Transmission gear selector lever
other than P or N positionBattery voltage
35 BREngine coolant temperature
signal outputONAt idle [after warming up, approx.
80°C (176°F)]
NOTE:
The waveforms vary depending
on engine coolant temperature.
38 L Generator ONGenerator voltage low 0
Generator voltage normal Battery voltage Te r -
mi-
nal
No.Wire
colorItemCondition
Reference value (V)
(Approx.) Ignition
switchOperation or condition
SKIB3651J
COMBINATION METERS
DI-13
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CONSULT-III Function (METER/M&A)INFOID:0000000001704498
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
SELF-DIAGNOSTIC RESULTS
Display Item List
NOTE:
“TIME” indicates the following.
• 0: Indicates that a malfunction is detected at present.
• 1-63: Indicates that a malfunction was dectected in the past. (Displays number of ignition switch OFF → ON
cycles after malfunction is detected. Self-diagnostic result is erased when “63” is exceded.)
DATA MONITOR
Display Item List
METER diagnosis mode Description
SELF-DIAG RESULTS Displays combination meter self-diagnosis results.
DATA MONITOR Displays combination meter input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
CONSULT-III display Malfunction Reference page
CAN COMM CIRC [U1000]Malfunction is detected in CAN communication lines.
CAUTION:
Even when there is no malfunction on CAN communication system, mal-
function may be misinterpreted when battery has low voltage (when main-
taining 7 - 8 V for about 2 seconds) or 10A fuse [No. 14, located in the fuse
block (J/B)] is removed.DI-19
VEHICLE SPEED CIRC [B2205]Malfunction is detected when an erroneous speed signal is input.
CAUTION:
Even when there is no malfunction on speed signal system, malfunctions
may be misinterpreted when battery has low voltage (when maintaining 7
- 8 V for about 2 seconds).DI-16
Display item [Unit]MAIN
SIGNALSSELECTION
FROM MENUContents
SPEED METER [km/h] X XThe value of vehicle speed signal, which is input from ABS ac-
tuator and electric unit (control unit).
SPEED OUTPUT [km/h] X XThe value of vehicle speed signal, which is transmitted to each
unit with CAN communication.
TACHO METER [rpm] X X The value of engine speed signal, which is input from ECM.
W TEMP METER [°C] X XThe value of engine coolant temperature signal, which is input
from ECM.
FUEL METER [lit.] X XThe value, which processes a resistance signal from fuel
gauge.
DISTANCE [km] X XThe value, which is calculated by vehicle speed signal from
ABS actuator and electric unit (control unit), fuel gauge and fuel
consumption signal from ECM.
FUEL W/L [ON/OFF] X X Indicates [ON/OFF] condition of low-fuel warning lamp.
C-ENG W/L [ON/OFF] XIndicates [ON/OFF] condition of malfunction indicator lamp
(MIL).
AIR PRES W/L X Indicates [ON/OFF] condition of low tire pressure warning lamp.
SEAT BELT W/L X Indicates [ON/OFF] condition of seat belt warning lamp.
BUZZER [ON/OFF] X X Indicates [ON/OFF] condition of buzzer.
DOOR W/L [ON/OFF] X Indicates [ON/OFF] condition of door warning lamp.
HI-BEAM IND [ON/OFF] X Indicates [ON/OFF] condition of high beam indicator lamp.
EC-8
Engine Coolant Temperature Sensor ....................548
Air Fuel Ratio (A/F) Sensor 1 Heater .....................549
Heated Oxygen sensor 2 Heater ...........................549
Crankshaft Position Sensor (POS) ........................549
Camshaft Position Sensor (PHASE) .....................549
Throttle Control Motor ...........................................549
Fuel Injector ..........................................................549
Fuel Pump .............................................................549
PREPARATION
EC-21
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Commercial Service ToolINFOID:0000000001702553
Tool number
(Kent-Moore No.)
Tool nameDescription
Leak detector
i.e.: (J-41416)Locating the EVAP leak
EVAP service port
adapter
i.e.: (J-41413-OBD)Applying positive pressure through EVAP service
port
Fuel filler cap adapter
i.e.: (MLR-8382)Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant tempera-
ture sensor
Oxygen sensor thread
cleaner
i.e.: (J-43897-18)
(J-43897-12)Reconditioning the exhaust system threads before
installing a new oxygen sensor. Use with anti-
seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for Zirco-
nia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for Tita-
nia Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL specifica-
tion MIL-A-907)Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
S-NT703
S-NT704
S-NT815
S-NT705
AEM488
S-NT779