MTC-58
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A/C UNIT ASSEMBLY
A/C UNIT ASSEMBLY
Removal and InstallationINFOID:0000000001704312
REMOVAL
1. Use a recovery/recycling equipment (for HFC-134a) to discharge refrigerant.
2. Drain coolant from cooling system. Refer to CO-8, "
Changing Engine Coolant" .
3. Remove cowl top cover. Refer to EI-21
.
4. Remove lower dash insulator.
5. Remove bolt (A), and then disconnect low-pressure flexible
hose (1) and high-pressure pipe (2) from evaporator.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
6. Remove clamps (A), and then disconnect heater hoses (1) from
heater core.
7. Remove console box assembly. Refer to IP-10
.
A. A/C unit assembly bolts B. Steering member bolts C. Steering column nuts
SJIA0648E
SJIA0644E
SJIA0645E
A/C UNIT ASSEMBLY
MTC-59
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8. Remove instrument stay nuts (A) and harness clamps (B), and
then remove instrument stay (1).
9. Disconnect thermo control amp. connector (1) for TYPE 1 sys-
tems as shown. Disconnect the thermo control amp. short con-
nector for TYPE 2 systems.
10. Remove instrument panel and pad. Refer to IP-10
.
11. Remove side ventilator ducts. Refer to MTC-69, "
Removal and Installation" .
12. Remove center ventilator ducts. Refer to MTC-69, "
Removal and Installation" .
13. Remove side kicking plates. Refer to EI-37
.
14. Disconnect the fuel filler door cable and the rear hatch door cable.
15. Remove A/C unit assembly bolts, steering member bolts, steering column nuts and harness clips.
16. Remove steering member, and then remove A/C unit assembly.
INSTALLATION
Installation is in the reverse order of removal.
• When filling radiator with coolant, refer to CO-8, "
Changing Engine Coolant" .
• Recharge the refrigerant.
CAUTION:
• Replace O-rings for A/C piping with new ones, and apply compressor oil when installing.
• When recharging refrigerant, check for leaks.
SJIA0646E
SJIA0647E
A/C unit assembly bolt : 6.9 N·m (0.7 kg-m, 61 in-lb)
Steering member bolt : 12 N·m (1.25 kg-m, 9 ft-lb)
Steering column nut : Refer to PS-9
.
HARNESS
PG-45
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BODY HARNESS (HATCHBACK)
E3 F6 GR/2 : Engine coolant temperature sensor E5 F47 B/3 : Powertrain revolution sensor (with A/T)
D2 F7 B/6 : Electric throttle control actuatorE3 F48 B/3 : Secondary speed sensor (with M/T)
G4 F8 SMJ : To E8
B4 F9 — : Engine ground
G2 F10 GR/32 : ECM
G2 F11 BR/48 : ECM
D3 F12 GR/4 : Air fuel ratio (A/F) sensor 1
E2 F13 B/4 : Heated oxygen sensor 2
C4 F14 B/2 : Knock sensor
D3 F15 B/3 : Crankshaft position sensor (POS)
C4 F16 — : Engine ground
B4 F17 GR/2 : Fuel injector No. 1
C4 F18 GR/2 : Fuel injector No. 2
C4 F19 GR/2 : Fuel injector No. 3
D4 F20 GR/2 : Fuel injector No. 4
D4 F21 B/3 : Camshaft position sensor (PHASE)
C3 F22 GR/2: EVAP canister purge volume control
solenoid valve
B3 F23 GR/2: Intake valve timing control solenoid
valve
E5 F24 G/3: Park/neutral position (PNP) switch
(with M/T)
F5 F25 B/10: Park/neutral position (PNP) switch
(with A/T)
C3 F26 W/2 : Condenser-2
C5 F27 — : Starter motor
C5 F28 — : Starter motor
F5 F30 B/8 : Terminal cord assembly
F2 F31 B/6 : Mass air flow sensor
C5 F32 GR/1 : Oil pressure switch
F5 F33 GR/6 : To E19
C3 F34 GR/3: Ignition coil No. 1 (with power tran-
sistor)
C3 F35 GR/3: Ignition coil No. 2 (with power tran-
sistor)
C3 F36 GR/3: Ignition coil No. 3 (with power tran-
sistor)
C3 F37 GR/3: Ignition coil No. 4 (with power tran-
sistor)
E5 F38 BR/3 : Revolution sensor
PG-58
< SERVICE INFORMATION >
HARNESS
Wiring Diagram Codes (Cell Codes)
INFOID:0000000001704709
Use the chart below to find out what each wiring diagram code stands for.
Refer to the wiring diagram code in the alphabetical index to find the location (page number) of each wiring
diagram.
D3 D404 W/3 : Rear wiper motor
D4 D405 W/4 : Back door lock assembly
D4 D406 W/2 : Back door request switch
E2 D407 W/2 : High mounted stop lamp
D4 D408 BR/2 : Back door opener switch
E4 D409 B/1 : Condenser-1
C2 D410 — : Body ground
E3 D411 B/1 : Condenser-1
E1 D412 B/1 : Rear window defogger (+)
C2 D413 B/1 : Rear window defogger (-)
F3 D414 — : Body ground
Code Section Wiring Diagram Name
ABS BRC Anti-lock Brake System
A/C,M MTC Manual Air Conditioner
APPS1 EC Accelerator Pedal Position Sensor
A/F EC Air Fuel Ratio Sensor 1
A/FH EC Air Fuel Ratio Sensor 1 Heater
APPS2 EC Accelerator Pedal Position Sensor
APPS3 EC Accelerator Pedal Position Sensor
ASC/BS EC ASCD Brake Switch
ASC/SW EC ASCD Steering Switch
ASCBOF EC ASCD Brake Switch
ASCIND EC ASCD Indicator
AT/IND DI A/T Indicator Lamp
AUDIO AV Audio
BACK/L LT Back-up Lamp
BA/FTS AT A/T Fluid Temperature Sensor and TCM Power Supply
B/DOOR BL Back Door Opener
BRK/SW EC Brake Switch
CAN AT CAN Communication Line
CAN CVT CAN Communication Line
CAN EC CAN Communication Line
CAN LAN CAN System
CHARGE SC Charging System
CHIME DI Warning Chime
COOL/F EC Cooling Fan Control
COMBSW LT Combination Switch
CVTIND DI CVT Indicator Lamp
D/LOCK BL Power Door Lock
DEF GW Rear Window Defogger
DTRL LT Headlamp - With Daytime Light System
ECTS EC Engine Coolant Temperature Sensor
ENGSS AT Engine Speed Signal
EPS STC Electronic Controlled Power Steering
ETC1 EC Electric Throttle Control Function
RSU-2
< SERVICE INFORMATION >
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000001703732
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
Precaution for Rear SuspensionINFOID:0000000001703733
• When installing the rubber bushings, the final tightening must be done under unladen condition and with the
tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immediately.
• Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The spare
tire, jack, hand tools, and mats are in their designated positions.
• After installing suspension components, check the wheel alignment.
• Caulking nuts are not reusable. Always use new caulking nuts for installation. New caulking nuts are pre-
oiled, do not apply any additional lubrication.
REAR SUSPENSION ASSEMBLY
RSU-5
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REAR SUSPENSION ASSEMBLY
On-Vehicle Inspection and ServiceINFOID:0000000001703736
Make sure the mounting conditions (looseness, backlash) of each component and component conditions
(wear, damage) are within specifications.
SHOCK ABSORBER INSPECTION
Check shock absorber for oil leakage, damage and replace it if necessary.
Wheel AlignmentInspectionINFOID:0000000001703737
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
PRELIMINARY
Check the following:
1. Tires for improper air pressure and wear.
2. Road wheels for runout. Refer to WT-5
.
3. Wheel bearing axial end play. Refer to RAX-4, "
On-Vehicle Inspection and Service" .
4. Shock absorber operation.
5. Each mounting part of suspension for looseness and deformation.
6. Rear suspension beam for cracks, deformation, and other damage.
7. Vehicle height (posture).
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.
• This type of alignment is recommended for any NISSAN vehicle.
• The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
• The alignment machine itself should be capable of accepting any NISSAN vehicle.
• The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated.
• Your alignment machine should be regularly calibrated in order to give correct information.
• Check with the manufacturer of your specific alignment machine for their recommended Service/Cali-
bration Schedule.
THE ALIGNMENT PROCESS
IMPORTANT: Use only the alignment specifications listed in this Service Manual. Refer to RSU-12, "Wheel
Alignment (Unladen*)" .
1. When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do NOT use these indicators.
• The alignment specifications programmed into your alignment machine that operate these indicators
may not be correct.
• This may result in an ERROR.
2. Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). Do NOT use this “Rolling Compensation”
method.
• Use the “Jacking Compensation” method. After installing the alignment targets or head units, raise the
vehicle and rotate the wheels 1/2 turn both ways.
• See Instructions in the alignment machine you are using for more information.
CAMBER INSPECTION
RSU-12
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment (Unladen*)INFOID:0000000001703742
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Wheelarch Height (Unladen*)INFOID:0000000001703743
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.Camber
Degree minute (Decimal degree)Minimum – 2° 01′ (– 2.02°)
Nominal – 1° 31′ (– 1.52°)
Maximum – 1° 01′ (– 1.02°)
Total toe-inDistance (A - B)Minimum 1.0 mm (0.039 in)
Nominal 5.0 mm (0.197 in)
Maximum 9.0 mm (0.354 in)
Angle (A - B)
Degree minute
(Decimal degree)Minimum 0° 3′ (0.05°)
Nominal 0° 14′ (0.23°)
Maximum 0° 24 (0.41°)
Applied model 185/65R15
Front (Hf) 686 mm (27.01 in)
Rear (Hr) 684 mm (26.97 in)
LEIA0085E
SC-18
< SERVICE INFORMATION >
STARTING SYSTEM
5. Check voltage between starter motor connector F28 terminal S
and ground using a digital circuit tester.
OK or NG
OK >> GO TO 2.
NG >> Check the following:
• 40A fusible link (letter h , located in fuse and fusible
link box)
• 10A fuse (No. 49, M/T models, located in the IPDM E/
R)
• 15A fuse (No. 52, located in the IPDM E/R)
• 20A fuse (No. 53, located in the IPDM E/R)
• PNP switch, clutch interlock switch or TCM depending on equipment
• Ignition switch
• Ignition relay IPDM E/R
• Starter relay IPDM E/R
• Starter relay request ON signal from BCM
• Harness for open or short circuit
2.CHECK VOLTAGE DROP ON MAGNETIC SWITCH CIRCUIT
1. Connect starter motor connector F28.
2. Check voltage between starter motor connector F28 terminal S
and battery positive terminal using a digital circuit tester.
OK or NG
OK >> Magnetic switch circuit is OK. Further inspection is nec-
essary. Refer to "WORK FLOW" .
NG >> Check harness, components and connections between
the battery and the magnetic switch for poor continuity.
MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERA-
TURE
Ignition switch in
START: Battery voltage
WKIA5243E
Ignition switch in
START: Less than 1V
WKIA5244E
Engine coolant temperature Voltage V
−30°C to −20°C (−22°F to −4°F) 8.4
−19°C to −10°C (−2°F to 14°F) 8.9
−9°C to 0°C (16°F to 32°F) 9.3
More than 1°C (More than 34°F) 9.7