TROUBLE DIAGNOSIS
EC-91
< SERVICE INFORMATION >
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Air Air duct
55555 5EM-16
Air cleanerEM-16
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-16
Electric throttle control actuatorEM-18
Air leakage from intake manifold/
Collector/GasketEM-18
Cranking Battery
111111
11SC-4
Generator circuitSC-20
Starter circuit 3SC-8
Signal plate 6EM-76
Park/neutral position (PNP)
switch4MT-12, AT-
86 or
CVT-65
Engine Cylinder head
55555 55 5EM-62
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-76
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-37
CamshaftEM-47
Intake valve timing controlEM-37
Intake valve
3EM-62
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-21
, EX-
4Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery
55555 55 5EM-24
, LU-
9
Oil level (Low)/Filthy oilLU-6
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-131
< SERVICE INFORMATION >
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6.CHECK FUEL PRESSURE
Check fuel pressure. (Refer to EC-78, "
Fuel Pressure Check".)
OK or NG
OK >> GO TO 9.
NG (Fuel pressure is too high)>>Replace fuel pressure regulator, refer to EC-78, "
Fuel Pressure Check". GO
TO 8.
NG (Fuel pressure is too low)>>GO TO 7.
7.DETECT MALFUNCTIONING PART
1. Check the following.
- Clogged and bent fuel hose and fuel tube
- Clogged fuel filter
- Fuel pump and its circuit (Refer to EC-526
.)
2. If NG, repair or replace the malfunctioning part. (Refer to EC-78, "
Fuel Pressure Check".)
If OK, replace fuel pressure regulator.
>> GO TO 8.
8.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “DATA MONITOR (SPEC)” mode, and make sure that the indication is within
the SP value.
OK or NG
OK >>INSPECTION END
NG >> GO TO 9.
9.PERFORM POWER BALANCE TEST
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Make sure that the each cylinder produces a momentary engine
speed drop.
OK or NG
OK >> GO TO 12.
NG >> GO TO 10.
10.DETECT MALFUNCTIONING PART
1. Check the following.
- Ignition coil and its circuit (Refer to EC-531
.)
- Fuel injector and its circuit (Refer to EC-521
.)
- Intake air leakage
- Low compression pressure (Refer to EM-62, "
On-Vehicle Service".)
2. If NG, repair or replace the malfunctioning part.
If OK, replace fuel injector. (It may be caused by leakage from fuel injector or clogging.)
>> GO TO 11.
11 .CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “DATA MONITOR (SPEC)” mode, and make sure that the indication is within
the SP value.
OK or NG
OK >>INSPECTION END
NG >> GO TO 12.
PBIB0133E
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
EC-261
< SERVICE INFORMATION >
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1. Listen for an intake air leak after the mass air flow sensor.
2. Check PCV hose connection.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
3.CHECK AIR FUEL RATIO (A/F) SENSOR 1 CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect air fuel ratio (A/F) sensor 1 harness connector (1).
- Air fuel ratio (A/F) sensor 1 (2)
3. Disconnect ECM harness connector.
4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
5. Check harness continuity between ECM terminals 49, 53 or A/F sensor 1 terminals 1, 2 and ground.
Refer to Wiring Diagram.
6. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-78, "
Fuel Pressure Check".
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-78, "
Fuel Pressure Check".
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
• Fuel pump and circuit (Refer to EC-526
.)
• Fuel pressure regulator (Refer to EC-78, "
Fuel Pressure Check".)
• Fuel lines (Refer to EM-33
.)
• Fuel filter for clogging
>> Repair or replace.
6.CHECK MASS AIR FLOW SENSOR
With CONSULT-II
1. Install all removed parts.
2. Start engine and warm it up to normal operating temperature.
3. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
With GST
A/F sensor 1 terminal ECM terminal
149
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Continuity should exist.
Continuity should not exist.
BBIA0699E
At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)
at idling : 1.0 - 4.0 g·m/sec
at 2,500 rpm : 2.0 - 10.0 g·m/sec
EC-288
< SERVICE INFORMATION >
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
Check compression pressure. Refer to EM-62, "On-Vehicle Service".
OK or NG
OK >> GO TO 10.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
10.CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-78, "
Fuel Pressure Check".
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-78, "
Fuel Pressure Check".
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check the following.
• Fuel pump and circuit (Refer to EC-526
.)
• Fuel pressure regulator (Refer to EC-78, "
Fuel Pressure Check".)
• Fuel lines (Refer to EM-33
.)
• Fuel filter for clogging
>> Repair or replace.
12.CHECK IGNITION TIMING
Check the following items. Refer to EC-69, "
Basic Inspection".
OK or NG
OK >> GO TO 13.
NG >> Follow the EC-69, "
Basic Inspection".
13.CHECK AIR FUEL RATIO (A/F) SENSOR 1 CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect air fuel ratio (A/F) sensor 1 harness connector (1).
- Air fuel ratio (A/F) sensor 1 (2)
3. Disconnect ECM harness connector.
4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
5. Check harness continuity between ECM terminals 49, 53 or A/F sensor 1 terminals 1, 2 and ground.
Refer to Wiring Diagram.At idling: Approximately 350 kPa (3.57 kg/cm
2, 51 psi)
Items Specifications
Target idle speedA/T: 700 ± 50 rpm (in P or N position)
CVT: 700 ± 50 rpm (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
Ignition timingA/T: 13 ± 5° BTDC (in P or N position)
CVT: 13 ± 5° BTDC (in Neutral position)
M/T: 13 ± 5° BTDC (in Neutral position)
A/F sensor 1 terminal ECM terminal
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Continuity should exist.
BBIA0699E
EM-1
ENGINE
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SECTION EM
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CONTENTS
ENGINE MECHANICAL
SERVICE INFORMATION ............................3
PRECAUTIONS ...................................................3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
3
Precaution for Procedure without Cowl Top Cover ......3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
3
Precaution for Drain Coolant .....................................4
Precaution for Disconnecting Fuel Piping .................4
Precaution for Removal and Disassembly ................4
Precaution for Inspection, Repair and Replace-
ment ..........................................................................
4
Precaution for Assembly and Installation ..................4
Parts Requiring Angular Tightening ..........................4
Precaution for Liquid Gasket .....................................5
PREPARATION ...................................................7
Special Service Tool .................................................7
Commercial Service Tool ..........................................9
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................
11
NVH Troubleshooting - Engine Noise .....................11
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
12
DRIVE BELTS ....................................................13
Component ..............................................................13
Checking Drive Belts ...............................................13
Tension Adjustment ................................................13
Removal and Installation .........................................13
Component ..............................................................14
Removal and Installation of Drive Belt Auto Ten-
sioner ......................................................................
14
AIR CLEANER AND AIR DUCT ........................16
Component ..............................................................16
Removal and Installation .........................................16
Changing Air Cleaner Filter .....................................17
INTAKE MANIFOLD .........................................18
Component ..............................................................18
Removal and Installation .........................................18
EXHAUST MANIFOLD ......................................21
Component ..............................................................21
Removal and Installation .........................................21
OIL PAN ............................................................24
Component ..............................................................24
Removal and Installation .........................................24
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER ........................................................
30
Component ..............................................................30
Removal and Installation .........................................30
FUEL INJECTOR AND FUEL TUBE ................33
Component ..............................................................33
Removal and Installation .........................................33
TIMING CHAIN ..................................................37
Component ..............................................................37
Removal and Installation .........................................38
CAMSHAFT .......................................................47
Component ..............................................................47
Removal and Installation .........................................47
Valve Clearance ......................................................55
OIL SEAL ..........................................................59
Removal and Installation of Valve Oil Seal ..............59
Removal and Installation of Front Oil Seal ..............59
Removal and Installation of Rear Oil Seal ...............60
CYLINDER HEAD .............................................62
On-Vehicle Service ..................................................62
Component ..............................................................63
Removal and Installation .........................................63
Component ..............................................................65
Disassembly and Assembly .....................................66
Inspection After Disassembly ..................................67
EM-8
< SERVICE INFORMATION >
PREPARATION
ST16610001
(J-23907)
Pilot bushing pullerRemoving crankshaft pilot bushing
KV11103000
(—)
Pulley pullerRemoving crankshaft pulley
KV991J0050
(J-44626)
Air fuel sensor SocketLoosening or tightening air fuel ratio A/F
sensor
a: 22 mm (0.87 in)
KV10114400
(J-38365)
Heated oxygen sensor wrenchLoosening or tightening rear heated oxy-
gen sensor
a: 22 mm (0.87 in)
KV11105210
(J-44716)
Stopper plateSecuring driveplate and flywheel
KV10115600
(J-38958)
Valve oil seal driftInstalling valve oil seal
Use side A.
a: 20 (0.79) dia.
b: 13 (0.51) dia.
c: 10.3 (0.406) dia.
d: 8 (0.31) dia.
e: 10.7 (0.421)
f: 5 (0.20)
KV10115801
(—)
Oil filter wrenchRemoving and installing oil filter
a: 64.3 mm (2.531 in) Tool number
(Kent-Moore No.)
Tool nameDescription
NT045
NT676
LBIA0444E
NT636
ZZA0009D
S-NT603
S-NT375
EM-16
< SERVICE INFORMATION >
AIR CLEANER AND AIR DUCT
AIR CLEANER AND AIR DUCT
ComponentINFOID:0000000001702480
Removal and InstallationINFOID:0000000001702481
REMOVAL
1. Remove the air duct (inlet).
2. Remove the air cleaner filter from the air cleaner case. Refer to EM-17, "
Changing Air Cleaner Filter".
3. Remove the air duct [between air duct (inlet) and air cleaner case] from the air cleaner case.
4. Remove the PCV hose.
5. Remove the air duct (between air cleaner case and electronic throttle control actuator).
• Add marks as necessary for easier installation.
6. Remove air cleaner case with the following procedure.
a. Remove battery. Refer to SC-4
.
b. Disconnect harness connector from mass air flow sensor.
c. Remove the air cleaner case.
7. Remove the mass air flow sensor from the air cleaner case, if necessary.
CAUTION:
• Handle it carefully and avoid impacts.
• Do not touch sensor part.
INSTALLATION
Installation is in the reverse order of removal.
1. Air cleaner filter 2. Holder 3. Air cleaner cover
4. Seal 5. Mass air flow sensor 6. Air duct
7. PCV hose 8. Air duct (Inlet) 9. Air duct (Front)
10. Clip 11. Resonator 12. Grommet
13. Air cleaner case A. To electronic throttle control actuator B. To rocker cover
WBIA0770E
AIR CLEANER AND AIR DUCT
EM-17
< SERVICE INFORMATION >
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• Align marks.
• Attach each joint securely.
• Screw clamps firmly.
Changing Air Cleaner FilterINFOID:0000000001702482
REMOVAL
1. Push the tabs (A) of both ends of the air cleaner cover (1) into
the inside (B).
2. Pull up the air cleaner cover forward (C) and remove it.
3. Remove the air cleaner filter (1) and holder (2) assembly from
the air cleaner case.
4. Remove the air cleaner filter from the holder.
INSPECTION AFTER REMOVAL
It is necessary to replace it at the recommended intervals, more often under dusty driving conditions. Refer to
MA-6
.
INSTALLATION
Installation is in the reverse order of removal.
• Install the air cleaner cover (1) in the direction shown.
• Air cleaner filter (2)
• Holder (3)
PBIC3557J
PBIC3558J
PBIC3559J