STC-16
< SERVICE INFORMATION >[EPS]
TROUBLE DIAGNOSIS FOR SYSTEM
3. Check continuity between EPS control unit harness connector
(A) M53 terminals 4, 5, 6, 7 and torque sensor harness connec-
tor (B) M63 terminals 1, 2, 3, 4.
Also check harness for short to ground and short to power.
4. Connect EPS control unit harness connector and torque sensor harness connector.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK EPS CONTROL UNIT
Check EPS control unit input/output signal. Refer to STC-9, "
EPS Control Unit Input/Output Signal Reference
Va l u e".
OK or NG
OK >> GO TO 4.
NG >> Check EPS control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
4.CHECK DTC
Perform the self-diagnosis, after driving the vehicle for a while.
OK or NG
OK >>INSPECTION END
NG >> Torque sensor is malfunctioning. Replace steering column assembly. Refer to PS-9, "
Removal
and Installation".
DTC C1606 EPS MOTORINFOID:0000000001703885
CONSULT-III REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
* : Almost in accordance with the value of “MOTOR SIG”. It is not a malfunction though these values are not accorded when steering
quickly.
TERMINALS AND REFERENCE VALUES FOR EPS CONTROL UNIT
Refer to STC-10, "EPS Terminal and Reference Value".
DIAGNOSTIC PROCEDURE
1.CHECK EPS MOTOR SIGNAL
Terminal Continuity
4 – 3
Ye s 5 – 2
6 – 1
7 – 4
SGIA1629E
Monitor item (Unit) Content Condition Display value
MOTOR SIG (A)Command current to EPS
motorEngine runningSteering wheel: Not steering
(There is no steering force)0.00 A
Steering wheel: Steering0 – 65.00 A
(The value is changed
according to steering left
or right)
MOTOR CURRENT (A)Consumption current of
EPS motorEngine runningSteering wheel: Not steering
(There is no steering force)0.00 A
Steering wheel: Steering0 – 65.00 A*
(The value is changed
according to steering left
or right)
STC-22
< SERVICE INFORMATION >[EPS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
5. Turn ignition switch “OFF”.
6. Check voltage between EPS control unit harness connector (A)
terminals and ground.
7. Connect EPS control unit harness connector.
OK or NG
OK >> GO TO 3.
NG >> Check the following. If any items are damaged, repair or replace damaged parts.
• 60 A fusible link (No. m, located in the fuse and fusible link block). Refer to PG-3
.
• 10 A fuse [No. 2, located in the fuse block (J/B)]. Refer to PG-3
.
• Harness for short or open between battery and EPS control unit harness connector M54 termi-
nal 17.
• Harness for short or open between ignition switch and EPS control unit harness connector M53
terminal 10.
3.CHECK EPS CONTROL UNIT GROUND CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect EPS control unit harness connector.
3. Check continuity between EPS control unit harness connector
(A) terminal and ground.
Also check harness for short to power.
4. Connect EPS control unit harness connector.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
4.CHECK EPS CONTROL UNIT
Check EPS control unit input/output signal. Refer to STC-9, "
EPS Control Unit Input/Output Signal Reference
Va l u e" .
OK or NG
OK >> GO TO 5.
NG >> Check EPS control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
5.SYMPTOM CHECK
Check again.
OK or NG
OK >>INSPECTION END
NG >> Replace combination meter. Refer to DI-20, "
Removal and Installation" .
Steering Wheel Turning Force Is Heavy or LightINFOID:0000000001703894
SYMPTOM:
Steering wheel turning force is heavy or light, while driving.
DIAGNOSTIC PROCEDURE
1.CHECK SYSTEM FOR CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to STC-11, "
CONSULT-III Function (EPS)" .
Connector Terminal Voltage
M53 10 – Ground Approx. 0 V
M54 17 – Ground Battery voltage
SGIA1627E
Connector Terminal Continuity
M54 18 YES
SGIA1628E
TROUBLE DIAGNOSIS FOR SYMPTOMS
STC-23
< SERVICE INFORMATION >[EPS]
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Is the “CAN COMM CIRCUIT [U1000]” displayed?
YES >> Perform trouble diagnosis for CAN communication line. Refer to STC-19, "DTC U1000 CAN
COMM CIRCUIT" .
NO-1 >> With ABS: GO TO 2.
NO-2 >> Without ABS: GO TO 3.
2.CHECK VEHICLE SPEED SIGNAL FROM ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Perform self-diagnosis with ABS actuator and electric unit (control unit). Refer to BRC-18, "
CONSULT-III
Function (ABS)" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 4.
3.CHECK VEHICLE SPEED SIGNAL FROM TRANSMISSON CONTROL MODULE (TCM)
Perform self-diagnosis with TCM. Refer to AT-73, "
CONSULT-III Function (A/T)" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 4.
4.CHECK COMBINATION METER SIGNAL
Perform self-diagnosis with combination meter. Refer to DI-13, "
CONSULT-III Function (METER/M&A)" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 5.
5.CHECK ENGINE STATUS SIGNAL
Perform self-diagnosis for ECM. Refer to EC-109, "
CONSULT-II Function (ENGINE)" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 6.
6.CHECK EPS MOTOR SYSTEM
Perform trouble diagnosis for EPS motor. Refer to STC-16, "
DTC C1606 EPS MOTOR" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7.CHECK EPS CONTROL UNIT
Check EPS control unit input/output signal. Refer to STC-9, "
EPS Control Unit Input/Output Signal Reference
Va l u e" .
OK or NG
OK >> GO TO 8.
NG >> Check EPS control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
8.SYMPTOM CHECK
Check again.
OK or NG
OK >>INSPECTION END
NG >> Check the steering wheel turning force because there may be mechanical malfunction. Refer to
PS-6, "
On-Vehicle Inspection and Service" .
Unbalance Steering Wheel Turning Force and Return Between Right and Left
INFOID:0000000001703895
SYMPTOM:
Unbalance steering wheel turning force and return between right and left, while driving.
STC-24
< SERVICE INFORMATION >[EPS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
DIAGNOSTIC PROCEDURE
1.CHECK EPS WARNING LAMP
Confirm EPS warning lamp during engine running.
Does EPS warning lamp turn OFF?
YES >> GO TO 2.
NO >> Go to STC-21, "
EPS Warning Lamp Does Not Turn OFF" .
2.CHECK WHEEL ALIGNMENT
Check wheel alignment. Refer to FSU-6, "
Wheel Alignment Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Adjust wheel alignment. Refer to FSU-6, "
Wheel Alignment Inspection" .
3.CHECK EPS CONTROL UNIT
Check EPS control unit input/output signal. Refer to STC-9, "
EPS Control Unit Input/Output Signal Reference
Va l u e" .
OK or NG
OK >> GO TO 4.
NG >> Check EPS control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
4.SYMPTOM CHECK
Check again.
OK or NG
OK >>INSPECTION END
NG >> Check the steering wheel turning force because there may be mechanical malfunction. Refer to
PS-6, "
On-Vehicle Inspection and Service" .
Unbalance Steering Wheel Turning Force (Torque Variation)INFOID:0000000001703896
SYMPTOM:
Unbalance steering wheel turning force, while driving (Torque variation).
DIAGNOSTIC PROCEDURE
1.CHECK EPS WARNING LAMP
Confirm EPS warning lamp during engine running.
Does EPS warning lamp turn OFF?
YES >> GO TO 2.
NO >> Go to STC-21, "
EPS Warning Lamp Does Not Turn OFF" .
2.CHECK STEERING COLUMN INTERMEDIATE SHAFT
Check the connection between intermediate shaft and the mounting part of steering column assembly and
steering gear assembly. Refer to PS-9, "
Removal and Installation" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK EPS CONTROL UNIT
Check EPS control unit input/output signal. Refer to STC-9, "
EPS Control Unit Input/Output Signal Reference
Va l u e" .
OK or NG
OK >> GO TO 4.
NG >> Check EPS control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
4.SYMPTOM CHECK
TROUBLE DIAGNOSIS FOR SYMPTOMS
STC-25
< SERVICE INFORMATION >[EPS]
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Check again.
OK or NG
OK >>INSPECTION END
NG >> Check the steering wheel turning force because there may be mechanical malfunction. Refer to
PS-6, "
On-Vehicle Inspection and Service" .
WT-1
SUSPENSION
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SECTION WT
A
B
WT
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PCONTENTS
ROAD WHEELS & TIRES
SERVICE INFORMATION ............................2
PRECAUTIONS ...................................................2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
2
PREPARATION ...................................................3
Special Service Tool .................................................3
Commercial Service Tool ..........................................3
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
4
NVH Troubleshooting Chart ......................................4
ROAD WHEEL ....................................................5
Inspection ..................................................................5
ROAD WHEEL TIRE ASSEMBLY ......................6
Balancing Wheels .....................................................6
Rotation .....................................................................6
TIRE PRESSURE MONITORING SYSTEM ........7
System Component ...................................................7
System Description ...................................................7
CAN COMMUNICATION .....................................9
System Description ...................................................9
TROUBLE DIAGNOSES ....................................10
Wiring Diagram- T/WARN - .....................................10
Terminal and Reference Value for BCM .................10
ID Registration Procedure .......................................11
Transmitter Wake Up Operation .............................12
CONSULT-III Function (BCM) .................................12
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
13
Preliminary Check ...................................................14
Self-Diagnosis .........................................................15
Flash Code/Symptom Chart ....................................16
TROUBLE DIAGNOSIS FOR SELF-DIAG-
NOSTIC ITEMS .................................................
18
Data from Transmitter Not Being Received .............18
Transmitter Malfunction ...........................................18
Transmitter Pressure Malfunction ............................19
Vehicle Speed Signal ..............................................19
TROUBLE DIAGNOSIS FOR SYMPTOMS ......20
Low Tire Pressure Warning Lamp Does Not Come
On When Ignition Switch Is Turned On ...................
20
Low Tire Pressure Warning Lamp Stays On When
Ignition Switch Is Turned On ...................................
20
Low Tire Pressure Warning Lamp Flashes When
Ignition Switch Is Turned On ...................................
21
Hazard Warning Lamps Flash When Ignition
Switch Is Turned On ................................................
22
ID Registration Cannot Be Completed ....................22
REMOVAL AND INSTALLATION .....................23
Transmitter (Pressure Sensor) ................................23
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
25
Road Wheel .............................................................25
Tire ..........................................................................25
PREPARATION
WT-3
< SERVICE INFORMATION >
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PREPARATION
Special Service ToolINFOID:0000000001703745
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000001703746
Tool number
(Kent-Moore No.)
Tool nameDescription
KV991B1000
(J-45295)
Transmitter activation tool• Transmitter wake up operation
• ID registration procedure
WEIA0144E
Tool nameDescription
Power toolRemoving wheel nuts
PBIC0190E
WT-4
< SERVICE INFORMATION >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001703747
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
FAX-5WT-5
WT-6
WT-25—
—
—
—
FAX-4, "
NVH Troubleshooting Chart
",
FSU-5, "
NVH Troubleshooting Chart
"
RAX-3, "
NVH Troubleshooting Chart
",
RSU-4, "
NVH Troubleshooting Chart
"
Refer to TIRES in this chart
Refer to ROAD WHEEL in this chart
FAX-4, "
NVH Troubleshooting Chart
"
BR-4, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Out-of-round
Imbalance
Incorrect tire pressure
Uneven tire wear
Deformation or damage
Non-uniformity
Incorrect tire size
FRONT AXLE AND FRONT SUSPENSION
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEELS
DRIVE SHAFT
BRAKE
STEERING
SymptomTIRESNoise× ×××××× × × ××××
Shake× ××××× × × × ××××
Vibration××××××
Shimmy× ××××××× × × × ××
Shudder× ××××× × × × × ××
Poor quality ride
or handling× ××××× × × × ×
ROAD WHEELNoise× ×× × × × × ×××
Shake× ×× × × × × ×××
Shimmy, Shud-
der×××× ×××××
Poor quality ride
or handling××× × × × ×