TIMING CHAINEM-65
< SERVICE INFORMATION > [VQ35DE]
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Removal and InstallationINFOID:0000000001325730
NOTE:
This section describes procedures for removing/installing front timing chain case and timing chain related
parts, and rear timing chain case, when oil pan (upper) needs to be removed/installed for engine overhaul,
etc.
To remove/install front timing chain case, timing chain, and its related parts without removing oil pan (upper),
refer to EM-54, "
Removal and Installation".
REMOVAL
1. Remove front tire.
2. Disconnect negative battery terminal.
3. Remove engine cover with power tool. Refer to EM-19, "
Component".
4. Remove air cleaner case assembly. Refer to EM-17, "
Component".
5. Remove front and rear engine undercover with power tool.
6. Release the fuel pressure. Refer to EC-87, "
Fuel Pressure Check".
7. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
8. Drain engine oil. Refer to LU-7, "
Changing Engine Oil".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine oil on drive belts.
9. Remove engine harnesses.
10. Remove intake manifold collectors (upper and lower). Refer to EM-19, "
Component".
11. Remove radiator cooling fan assembly. Refer to CO-20, "
Component".
12. Remove drive belts. Refer to EM-15, "
Removal and Installation".
13. Remove A/C compressor from bracket with piping c onnected, and temporarily secure it aside. Refer to
ATC-121, "
Component".
14. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside.
Refer to PS-27, "
On-Vehicle Inspection and Service".
15. Remove power steering oil pump bracket. Refer to PS-27, "
On-Vehicle Inspection and Service".
16. Remove alternator. Refer to SC-19, "
System Description".
17. Remove water bypass hose, water hose clamp and id ler pulley bracket from front timing chain case.
18. Remove intake valve timing control covers.
10. Camshaft sprocket (INT) 11. Slack guide 12. Crankshaft sprocket
13. Timing chain tensioner (primary) 14. Intake valve timing control cover 15. Collared O-ring
16. O-ring 17. Chain tensioner cover 18. Intake valve timing control cover
19. Water hose clamp 20. Spacer 21. Idler pulley
22. Crankshaft pulley 23. Front oil seal 24. Idler pulley
25. A/C compressor bracket 26. Water pump cover 27. Bracket
28. Front timing chain case 29. Bracket 30. Rear timing chain case
31. O-ring 32. Tension guide 33. Water drain plug (front side)
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EM-90
< SERVICE INFORMATION >[VQ35DE]
CAMSHAFT
5. Tighten camshaft bracket bolts in the following steps, in numeri-
cal order as shown.
a. Tighten No. 7 to 10 in numerical order as shown.
b. Tighten No. 1 to 6 in numerical order as shown.
c. Tighten No. 1 to 10 in numerical order as shown.
d. Tighten No. 1 to 10 in numerical order as shown.
CAUTION:After tightening mounting bolts of camshaft brackets (No.
1), be sure to wipe off excessive liquid gasket from the
parts list below.
Mating surface of rocker cover
Mating surface of rear timing chain case
6. Measure difference in levels between front end faces of cam- shaft bracket (No. 1) and cylinder head.
Measure two positions (both intake and exhaust side) for asingle bank.
If the measured value is out of the standard, re-install cam- shaft bracket (No. 1).
7. Inspect and adjust the valve clearance. Refer to EM-91, "
Valve Clearance".
8. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
Perform this inspection only when DTC P0011 or P0021 are detected in self-diagnostic results of
CONSULT-III and it is directed according to inspection procedure of EC section. Refer to EC-117,
"CONSULT-III Function (ENGINE)".
Check when engine ins cold so as to pr event burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-5, "
Inspection".
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release fuel pressure. Refer to EC-87, "
Fuel Pressure Check".
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-83, "
Component".
: 1.96 N·m (0.20 kg-m, 1 ft-lb)
: 1.96 N·m (0.20 kg-m, 1 ft-lb)
: 5.88 N·m (0.60 kg-m, 4 ft-lb)
: 10.4 N·m (1.1 kg-m, 8 ft-lb)
PBIC2050E
Standard : –0.14 to 0.14 mm (–0.006 to 0.006 in)
EMQ0044D
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EM-112
< SERVICE INFORMATION >[VQ35DE]
ENGINE ASSEMBLY
ENGINE ASSEMBLY
Component (2WD Models)INFOID:0000000001325742
Removal and Installation (2WD Models)INFOID:0000000001325743
WARNING:
Situate the vehicle on a flat and solid surface.
Place chocks at front and back of rear wheels.
For engines not equipped with en
gine slingers, attach proper slingers and bolts described in PARTS
CATALOG.
CAUTION:
Always be careful to work safely, avoid forceful or uninstructed operations.
Do not start working until exhaust system and engine coolant are cool enough.
If items or work required are no t covered by the engine section, refer to the applicable sections.
Always use the support poin t specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-
able reasons, support at rear axle jacking point with transmission jack or similar tool before starting
work, in preparation for the backward shift of center of gravity.
For supporting points for lifting and jacking point at rear axle, refer to GI-37, "
Garage Jack and
Safety Stand".
REMOVAL
Outline
1. Engine mounting bracket (RH) 2. Heat insulator (RH) 3. Engine mounting insulator (RH)
4. Engine mounting insulator (LH) 5. Heat insulator (LH) 6. Engine mounting bracket (LH)
7. Harness bracket 8. Engine mounting insulator (rear) 9. Rear engine mounting member
PBIC3039E
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ENGINE ASSEMBLYEM-117
< SERVICE INFORMATION > [VQ35DE]
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Component (AWD Models)INFOID:0000000001325744
Removal and Installation (AWD Models)INFOID:0000000001325745
WARNING:
Situate the vehicle on a flat and solid surface.
Place chocks at front and back of rear wheels.
For engines not equipped with engi
ne slingers, attach proper slingers and bolts described in PARTS
CATALOG.
CAUTION:
Always be careful to work safely, avoid forceful or uninstructed operations.
Do not start working until exhaust system and engine coolant are cool enough.
If items or work required are not covered by th e engine section, refer to the applicable sections.
Always use the support poin t specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-
able reasons, support at rear axle jacking point with transmission jack or similar tool before starting
work, in preparation for the backward shift of center of gravity.
For supporting points fo r lifting and jacking point at rear axle, refer to GI-37, "
Garage Jack and
Safety Stand".
REMOVAL
Outline
1. Engine mounting bracket (RH) 2. Engine mounting bracket (RH) (Low-
er)3. Dynamic damper
4. Washer 5. Engine mounting insulator (RH) 6. Engine mounting insulator (LH)
7. Engine mounting bracket (LH) 8. Harness bracket 9. Heat insulator
10. Caller 11. Rubber bush 12. Rear engine mounting member
13. Engine mounting insulator (rear) 14. Dynamic damper
PBIC3041E
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EM-154
< SERVICE INFORMATION >[VQ35DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Unit: mm (in)
*1: Diameter made by intersection point of conic angles “
α1” and “ α2”
*
2: Diameter made by intersection point of conic angles “ α2” and “ α3”
*
3: Machining data
Valve Spring
CYLINDER BLOCK
Items Standard Oversize (Service) [0.5 (0.02)]
Cylinder head seat recess diameter “D” Intake 38.000 - 38.016 (1.4961 - 1.4967) 38.500 - 38.516 (1.5157 - 1.5164) Exhaust 32.200 - 32.216 (1.2677 - 1.2683) 32.700 - 32.716 (1.2874 - 1.2880)
Valve seat outer diameter “d” Intake 38.097 - 38.113 (1.4999 - 1.5005) 38.597 - 38.613 (1.5196 - 1.5202)
Exhaust 32.280 - 32.296 (1.2709 - 1.2715) 32.780 - 32.796 (1.2905 - 1.2912)
Valve seat interference fit Intake 0.081 - 0.113 (0.0032 - 0.0044)
Exhaust 0.064 - 0.096 (0.0025 - 0.0038)
Diameter “d1”*
1Intake 35 (1.38)
Exhaust 28.7 (1.130)
Diameter “d2”*
2Intake 36.6 - 36.8 (1.441 - 1.449)
Exhaust 30.6 - 30.8 (1.205 - 1.213)
Angle “ α1” Intake 60
°
Exhaust 60 °
Angle “ α2” Intake 88
°45 ′ - 90 °15 ′
Exhaust 88 °45 ′ - 90 °15 ′
Angle “ α3” Intake 120
°
Exhaust 120 °
Contacting width “W”*
3Intake 1.09 - 1.31 (0.0429 - 0.0516)
Exhaust 1.29 - 1.51 (0.0508 - 0.0594)
Height “h” Intake 5.9 - 6.0 (0.232 - 0.236) 5.05 - 5.15 (0.1988 - 0.2028)
Exhaust 5.9 - 6.0 (0.232 - 0.236) 4.95 - 5.05 (0.1949 - 0.1988)
Depth “H” 6.0 (0.236)
PBIC2745E
Free height mm (in) 47.07 (1.8531)
Pressure N (kg, lb) at height mm (in) Installation 166 - 188 (16.9 - 19.2, 37 - 42) at 37.0 (1.457)
Valve open 373 - 421 (38.0 - 42.9, 84 - 95) at 27.2 (1.071)
Out-of-square mm (in) Limit 2.1 (0.083)
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CAMSHAFTEM-217
< SERVICE INFORMATION > [VK45DE]
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4. Tighten camshaft bracket bolts in the following steps, in numeri-
cal order as shown in the figure.
a. Tighten No. 9 to 12 in numerical order as shown.
b. Tighten No. 1 to 8 in numerical order as shown.
c. Tighten No. 13 to 14 in numerical order as shown. (Left bank only)
d. Tighten all bolts in numerical order as shown.
e. Tighten No. 1 to 12 in numerical order as shown.
f. Tighten No. 13 to 14 in numerical order as shown. (Left bank only)
CAUTION:
After tightening mounting bolts of camshaft br ackets, be sure to wipe off excessive liquid gasket
from the parts listed below.
Mating surface of rocker cover
Mating surface of front cover
5. Install camshaft sprockets. Install by checking with identification mark on surface.
Install camshaft sprocket (EXH) by selectively using thegroove of dowel pin according to the bank. (Common part
used for both banks.)
Lock the hexagonal part of camshaft in the same way as for
removal, and tighten mounting bolts.
6. Check and adjust the valve clearance. Refer to EM-218, "
Valve Clearance".
7. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
Perform this inspection only when DTC P0011 and/ or P0021 are detected in self-diagnostic results of
CONSULT-III and it is directed according to inspection procedure of EC section. Refer to EC-666,
"Trouble Diagnosis Introduction".
Check when the engine is cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-23, "
Inspection".
2. Perform the following procedure so as to prev ent the engine from being unintentionally started while
checking. : 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 5.88 N·m (0.6 kg-m, 4 ft-lb)
: 10.41 N·m (1.1 kg-m, 8 ft-lb)
: 31.35 N·m (3.2 kg-m, 23 ft-lb)
PBIC0031E
PBIC2345E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ENGINE ASSEMBLYEM-237
< SERVICE INFORMATION > [VK45DE]
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ENGINE ASSEMBLY
ComponentINFOID:0000000001325801
Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325802
WARNING:
Situate vehicle on a flat and solid surface.
Place chocks at front and back of rear wheels.
For engines not equipped with engi ne slingers, attach proper slingers and bolts described in PARTS
CATALOG.
CAUTION:
Always be careful to work safely, avoid forceful or uninstructed operations.
Do not start working until exhaust system and engine coolant are cool enough.
If items or work required are not covered by th e engine section, refer to the applicable sections.
Always use the support poin t specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-
able reasons, support at the rear axle jacking poin t with transmission jack or similar tool before
starting work, in prepar ation for the backward shif t of center of gravity.
For supporting points fo r lifting and jacking point at rear axle, refer to GI-37, "
Garage Jack and
Safety Stand".
REMOVAL
Outline
At first, remove engine, transmission assembly and front final drive with front suspension member from vehicle
downward. Then separate engine from transmission.
Preparation
1. Engine mounting bracket (RH) 2. Engine mounting insulator (RH) 3. Engine mounting bracket (LH)
4. Engine mounting insulator (LH) 5. Plate 6. Collar
7. Grommet 8. Engine rear member 9. Engine mounting insulator (rear)
JPBIA0902GB
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EX-1
ENGINE
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SECTION EX
A
EX
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CONTENTS
EXHAUST SYSTEM
SERVICE INFORMATION .. ..........................2
PREPARATION .............................................. .....2
Commercial Service Tool .................................... ......2
EXHAUST SYSTEM ...........................................3
Checking Exhaust System ................................... .....3
Component ...............................................................3
Removal and Installation ..........................................4
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