AT-260
< SERVICE INFORMATION >
OVERHAUL
22. Band servo anchor end pin 23. Detent spring 24. Spacer
25. Seal ring 26. Snap ring 27. Return spring
28. O-ring 29. Servo assembly 30. Snap ring
31. Sub-harness 32. Control valve with TCM 33. Bracket
34. A/T fluid temperature sensor 2 35. Clip 36. Bracket
37. Bracket 38. Oil pan mounting bolt 39. Oil pan
40. Magnet 41. Drain plug 42. Drain plug gasket
43. Oil pan gasket 44. Terminal cord assembly 45. O-ring
46. Retaining pin 47. Transmission case
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
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DISASSEMBLYAT-267
< SERVICE INFORMATION >
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DISASSEMBLY
DisassemblyINFOID:0000000001327403
CAUTION:
Do not disassemble parts behind drum support. Refer to AT-16, "
Cross-Sectional View (2WD Models)",
AT-17, "
Cross-Sectional View (VQ35DE Models for AWD)" or AT-18, "Cross-Sectional View (VK45DE
Models for AWD)".
1. Drain ATF through drain plug.
2. Remove torque converter by holding it firmly and turning while pulling straight out.
3. Check torque converter one-way clutch using check tool as shown in the figure.
a. Insert check tool into the groove of bearing support built into one-way clutch outer race.
b. When fixing bearing support with check tool, rotate one-way clutch spline using screwdriver.
c. Make sure that inner race rotates clockwise only. If not, replace torque converter assembly.
4. Remove tightening bolts (1) for converter housing and transmis- sion case.
: Bolt (8)
Self-sealing bolts (2)
5. Remove converter housing from transmission case. CAUTION:
Be careful not to scratch converter housing.
SCIA5010E
SCIA3171E
SCIA7985E
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REPAIR FOR COMPONENT PARTSAT-291
< SERVICE INFORMATION >
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VK45DE models
DISASSEMBLY
SCIA7070E
1. Seal ring 2. O-ring 3. Needle bearing
4. Bearing race 5. Front carrier assembly 6. Needle bearing
7. Snap ring 8. Snap ring 9. Retaining plate
10. Driven plate 11. Input clutch drum 12. Drive plate
13. Rear internal gear
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
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AT-296
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
VK45DE models
DISASSEMBLY
1. Remove needle bearing and bearing races from high and low reverse clutch hub.VQ35DE models
VK45DE models
1. Needle bearing 2. Bearing race 3. Snap ring
4. High and low reverse clutch hub 5. Needle bearing 6. Snap ring
7. 1st one-way clutch 8. Rear sun gear 9. Seal ring
10. Mid sun gear
SCIA7072E
1. Needle bearing 2. Bearing race 3. Snap ring
4. High and low reverse clutch hub 5. Needle bearing 6. Snap ring
7. 1st one-way clutch 8. Rear sun gear 9. Seal ring
10. Mid sun gear
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
SCIA2854E
SCIA5238E
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AT-316
< SERVICE INFORMATION >
ASSEMBLY
iii. Tighten adapter case assembly mounting bolts (1) to specifiedtorque. [With bracket (2).] Refer to AT-249, "
Component".
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (3).
Refer to GI section to mark sure icons (symbol marks) in the fig-
ure. Refer to GI-8, "
Component".
35. Install needle bearing in drum support. CAUTION:
Take care with the direction of needle bearing. Refer to
AT-264, "
Location of Adjusting Sh ims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
36. Install direct clutch assembly in reverse brake. CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
37. Install high and low reverse clutch assembly in direct clutch.
SCIA7210E
SCIA5198E
SCIA5019E
SCIA2306E
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ATC-1
AIR CONDITIONER
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CONTENTS
AUTOMATIC AIR CONDITIONER
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
3
Precaution for Procedure without Cowl Top Cover ......4
Precaution for Working with HFC-134a (R-134a) ......4
General Refrigerant Precaution ................................4
Precaution for Refrigerant Connection ......................5
Precaution for Service of Compressor ......................9
Precaution for Service Equipment .............................9
Precaution for Leak Detection Dye .........................11
PREPARATION ..................................................13
Special Service Tool ........................................... ....13
HFC-134a (R-134a) Service Tool and Equipment ....13
Commercial Service Tool ........................................16
REFRIGERATION SYSTEM ..............................17
Refrigerant Cycle ................................................ ....17
Refrigerant System Protection ................................17
V-6 Variable Displacement Compressor .................17
Component Part Location .......................................21
LUBRICANT ................................................... ....22
Maintenance of Lubricant Quantity in Compressor ....22
AIR CONDITIONER CONTROL .........................24
Description of Air Conditioner LAN Control Sys-
tem ...................................................................... ....
24
System Construction ...............................................24
Description of Control System .................................27
Control Operation ....................................................27
Fail-Safe Function ...................................................28
Discharge Air Flow ..................................................29
System Description .................................................30
CAN Communication System Description ...............30
TROUBLE DIAGNOSIS .....................................32
CONSULT-III Function ........................................ ....32
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
32
Component Parts and Harness Connector Loca-
tion ...........................................................................
34
Schematic ................................................................36
Wiring Diagram - A/C - ............................................37
Auto Amp. Terminal and Reference Value ..............42
Self-Diagnosis Function ...........................................43
Operational Check ...................................................50
Power Supply and Ground Circuit for Auto Amp .....52
LAN System Circuit .................................................54
Mode Door Motor Circuit .........................................57
Air Mix Door Motor Circuit .......................................59
Air Mix Door Motor PBR Circuit ...............................62
Intake Door Motor Circuit .........................................62
Blower Motor Circuit ................................................64
Magnet Clutch Circuit ..............................................69
Insufficient Cooling ..................................................75
Insufficient Heating ..................................................82
Noise .......................................................................83
Self-Diagnosis .........................................................84
Memory Function .....................................................85
Ambient Sensor Circuit ............................................86
In-vehicle Sensor Circuit ..........................................88
Sunload Sensor Circuit ............................................91
Intake Sensor Circuit ...............................................94
CONTROLLER ..................................................97
Removal and Installation of A/C and AV Switch ......97
AUTO AMP ........................................................98
Removal and Installation of Unified Meter and A/C
Amp .........................................................................
98
AMBIENT SENSOR ..........................................99
Removal and Installation .........................................99
IN-VEHICLE SENSOR ....................................100
Removal and Installation .......................................100
SUNLOAD SENSOR .......................................101
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TROUBLE DIAGNOSISATC-43
< SERVICE INFORMATION >
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Self-Diagnosis FunctionINFOID:0000000001328181
DESCRIPTION
The self-diagnosis system diagnoses sensors, door motors, blower motor, etc. by system line. Refer to appli-
cable sections (items) for details. Shifting from norma l control to the self-diagnosis system is accomplished by
starting the engine (turning the ignition switch ON) and pr essing OFF switch for at least 5 seconds. The OFF
switch must be pressed within 10 seconds after starting the engine (ignition switch is turned ON). This system
will be canceled by either pressing AUTO switch or turn ing the ignition switch OFF. Shifting from one step is
accomplished by means of pressi ng temperature control switch (driver side), as required.
43 G/B A/C LAN signal ON —
45 PU/WECV (Electric Control Valve)
signal ONSelf-diagnosis. STEP-4
(Code No. 45)
46 L/W Power supply for IGN2 ON — Battery voltage
49 W/G Sensor ground ON — Approx. 0
50 LG Sunload sensor — — —
53 G Blower motor control signal ON Blower speed: 1st speed (man-
ual)
54 Y/R Power supply for each door
motor ON — Battery voltage
57 BR/Y Blower motor ON signal ON A/C switch: ON
(Blower motor operates.)
Approx. 0
OFF switch: ON
(A/C system: OFF)
Te r m i n a l
No. Wire
color ItemIgnition
switch Condition Vol tag e
(V)
SJIA1453J
SJIA1607E
SJIA1454J
SJIA1474J
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AV-1
ELECTRICAL
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AUDIO VISUAL, NAVIGATION & TELEPHONE SYS- TEM
SERVICE INFORMATION ............................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
PREPARATION ...................................................4
Commercial Service Tool .................................... ......4
AUDIO .................................................................5
System Description ............................................. ......5
Component Parts Location ........................................6
Schematic - AUDIO - / with Navigation System ........7
Wiring Diagram - AUDIO - / with Navigation Sys-
tem ............................................................................
8
Schematic - AUDIO - without Navigation System ....18
Wiring Diagram - AUDIO - / without Navigation
System ....................................................................
19
Terminal and Reference Value for Audio Unit .........28
Terminal and Reference Value for BOSE Speaker
Amp .........................................................................
30
Terminal and Reference Value for A/C and AV
Switch ......................................................................
32
Terminal and Reference Value for Woofer ..............33
Terminal and Reference Value for Satellite Radio
Tuner ................................................................... ....
34
A/C and AV Switch Self-Diagnosis Function ...........34
Trouble Diagnosis ...................................................35
Power Supply Circuit Inspection .............................36
Audio Steering Wheel Switch Inspection ................37
A/C and AV Switch Inspection ................................39
BOSE Speaker Amp. Inspection .............................39
Vehicle Speed Signal Inspection .............................40
Locking CD Auto-Changer Mechanism ...................41
Removal and Installation of Audio Unit ...................41
Disassembly and Assembly of Audio Unit ...............42
Removal and Installation for A/C and AV Switch ....42
Removal and Installation for Front Door Speaker ....43
Removal and Installation for Rear Door Speaker ....43
Removal and Installation for Instrument Speaker ....43
Removal and Installation for Tweeter .................. ....44
Removal and Installation for Woofer (BOSE Sys-
tem) .........................................................................
44
Removal and Installation for BOSE Speaker Amp ....44
Removal and Installation of Satellite Radio Tuner ....45
Removal and Installation of Satellite Radio Anten-
na ......................................................................... ....
45
ANTENNA .........................................................46
System Description ..................................................46
Wiring Diagram - M/ANT - .......................................47
Terminal and Reference Value for Audio Unit .........48
Antenna Amp. Inspection ........................................48
Location of Antenna .................................................49
Window Antenna Repair ..........................................49
Removal and Installation of Roof Antenna ..............51
Removal and Installation of Satellite Radio Anten-
na ......................................................................... ....
51
INTEGRATED DISPLAY SYSTEM ...................52
System Description ..................................................52
Component Description ...........................................52
CAN Communication Unit ........................................53
Component Parts Location ......................................53
Schematic - INF/D - .................................................54
Wiring Diagram - INF/D - .........................................55
Schematic - COMM - ...............................................61
Wiring Diagram - COMM - .......................................62
Terminal and Reference Value for Display Control
Unit ...................................................................... ....
67
Terminal and Reference Value for Display ..............69
Terminal and Reference Value for A/C and AV
Switch ......................................................................
71
Special Note for Trouble Diagnosis .........................72
On Board Self-Diagnosis Function ..........................72
Self-Diagnosis Mode (DCU) ....................................73
Confirmation/Adjustment Mode ...............................75
CAN Diagnostic Support Monitor .............................77
A/C and AV Switch Self-Diagnosis Function ...........78
CAN Communication Check ....................................79
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