
SE-82
< SERVICE INFORMATION >
AUTOMATIC DRIVE POSITIONER
When voltage signal dose not appear with a constant voltage (approx. 5V), replace automatic
driver seat control unit.
When voltage signal dose not appear with a constant voltage (approx. 0V), replace driver seat
control unit.
4.CHECK DRIVER SEAT CONTROL UNIT
Dose the automatic drive positioner operate, when the driver seat control unit exchanged?
Does seat memory function operate?
YES >> Replace automatic drive positioner control unit.
NG >> Replace driver seat control unit.
Check Lumbar Support CircuitINFOID:0000000001328144
1.CHECK LUMBAR SUPPORT SWITCH
1. Turn ignition switch OFF.
2. Disconnect lumbar support switch connector.
3. Check voltage between lumbar support switch connector B158 terminal 1 and ground.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace harness between fuse block (J/B) and lumbar support switch.
2.CHECK LUMBAR SUPPORT SWITCH
Lumbar support switch operate, check continuity lum bar support switch connector B158 terminal 31, 32 and 1,
16B.
OK or NG
OK >> GO TO 3.
NG >> Replace lumbar support switch.
3.CHECK LUMBAR SUPPORT MOTOR HARNESS
1. Disconnect lumbar support motor connector.
2. Check continuity between lumbar support switch connector B158 terminal 31, 32 and lumbar support motor connector B172
terminal 31, 32.
3. Check continuity between lumbar support switch connector B158 terminal 31, 32 and ground.1 (R) – Ground: : Battery voltage
PIIB8600E
Con-
nector Te r m i n a l
Lumbar support switch
condition Continuity
B158 31
1 BACKWARD Yes
16B Other than above No
32 1FORWARD Yes
16B Other than above No
PIIB8601E
31 (W) − 31 (W) : Continuity should exist.
32 (L) − 32 (L) : Continuity should exist.
31 (W) − Ground : Continuity should not exist.
32 (L) − Ground : Continuity should not exist.
PIIB8602E
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SRS-36
< SERVICE INFORMATION >
SPIRAL CABLE
SPIRAL CABLE
Removal and InstallationINFOID:0000000001327765
WARNING:
Before servicing SRS, turn ignition switch OFF, disconnect both ba ttery cables and wait at least 3
minutes.
Do not use air tools or el ectric tools for servicing.
REMOVAL
1. Remove driver air bag module. Refer to SRS-34, "Removal and Installation".
2. Disconnect steering switch harness connector.
3. Set the steering wheel in the neutral position.
4. Removal steering wheel. Refer to PS-10, "
Removal and Installation".
5. Remove steering column covers. Refer to IP-11, "
Removal and Installation".
6. Loosen the spiral cable fixing screws, and then remove the spiral cable. CAUTION:
Do not disassemble spiral cable.
Do not apply lubricant to the spiral cable.
Do not make an impact to the spiral cable by dro pping etc. Replace the spiral cable if it has been
dropped or sustained an impact.
7. Disconnect the horn switch connec tor, and then the spiral cable
connector.
CAUTION:
Do not tap or bump the steering wheel.
Also, with the steering li nkage disconnected the cable
may snap by turning the st eering wheel beyond the lim-
ited number of turns.
8. Remove the wiper washer switch and lighting switch from the spiralcable.
INSTALLATION
Install in the reverse order of removal.
PHIA1336E
1. Steering wheel 2. Spiral cable 3. Driver air bag module connector
4. Screw 5. Wiper and washer switch 6. Lighting and turn signal switch
7. Steering column assembly 8. Steering column cover (upper) 9. Steering column cover (lower)
SHIA0193E
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TF-1
DRIVELINE/AXLE
CEF
G H
I
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K L
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SECTION TF
A
B
TF
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O P
CONTENTS
TRANSFER
SERVICE INFORMATION .. ..........................3
DTC INDEX ..................................................... .....3
C1201-C1210, U1000 ......................................... ......3
PRECAUTIONS ...................................................4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution .................................................................4
Service Notice or Precaution .....................................5
PREPARATION ...................................................6
Special Service Tool ........................................... ......6
Commercial Service Tool ..........................................7
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
9
NVH Troubleshooting Chart ................................ ......9
TRANSFER FLUID .............................................10
Replacement ....................................................... ....10
Inspection ................................................................10
AWD SYSTEM ................................................ ....11
Power Transfer Diagram ..................................... ....11
System Description .................................................11
Schematic ...............................................................13
CAN Communication ...............................................13
TROUBLE DIAGNOSIS .....................................14
Fail-Safe Function ............................................... ....14
How to Perform Trouble Diagnosis .........................14
Location of Electrical Parts ......................................15
Circuit Diagram .......................................................16
Wiring Diagram - AWD - ..........................................17
Trouble Diagnosis Chart by Symptom ....................20
AWD Control Unit Input/Output Signal Reference
Value ................................................................... ....
20
CONSULT-III Function (ALL MODE AWD/4WD) ....21
TROUBLE DIAGNOSIS FOR SYSTEM .............24
DTC C1201 CONTROLLER FAILURE ................ ....24
DTC C1203 ABS SYSTEM ......................................24
DTC C1204 4WD SOLENOID ............................. ....25
DTC C1205 4WD ACTUATOR RLY ........................27
DTC C1210 ENGINE SIGNAL 1 ..............................28
DTC U1000 CAN COMM CIRCUIT .........................28
Power Supply Circuit for AWD Control Unit .............28
TROUBLE DIAGNOSIS FOR SYMPTOMS ......30
AWD Warning Lamp Does Not Turn ON When the
Ignition Switch Is Turned to ON ...............................
30
AWD Warning Lamp Does Not Turn OFF Several
Seconds after Engine Started ..................................
30
Heavy Tight-Corner Braking Symptom Occurs
When the Vehicle Is Driven and the Steering
Wheel Is Turned Fully to Either Side after the En-
gine Is Started .........................................................
32
Vehicle Does Not Enter AWD Mode Even Though
AWD Warning Lamp Turned to OFF .......................
33
While Driving, AWD Warning Lamp Flashes Rap-
idly (When Flashing in Approx. 1 Minute and Then
Turning OFF) ....................................................... ....
33
While Driving, AWD Warning Lamp Flashes Slow-
ly (When Continuing to Flash until Turning Ignition
Switch OFF) .............................................................
33
AWD CONTROL UNIT ......................................35
Removal and Installation .........................................35
FRONT OIL SEAL .............................................36
Removal and Installation .........................................36
REAR OIL SEAL ...............................................37
Removal and Installation .........................................37
AIR BREATHER HOSE ....................................39
Removal and Installation .........................................39
TRANSFER ASSEMBLY ..................................40
Removal and Installation .........................................40
Disassembly and Assembly .....................................40
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TF-12
< SERVICE INFORMATION >
AWD SYSTEM
1. AWD control unit supplies command current to electric controlled coupling (AWD solenoid).
2. Control clutch is engaged by electromagnet and torque is detected in control clutch.
3. The cam operates in response to control clutch torque and applies pressure to main clutch.
4. Main clutch transmits torque to front wheels according to pressing power. Transmission torque to front wheels is determined accordingto command current.
AWD CONTROL UNIT
Controls distribution of drive power between rear-wheel drive(0:100) and AWD (50:50) conditions according to signals from sen-
sors.
Self-diagnosis can be done with CONSULT-III.
AWD WARNING LAMP
Turns ON when there is a malfunction in AWD system. It indicates that fail-safe mode is engaged and vehicle
change to rear-wheel drive or shifting driving force- AWD (Front-wheels still have some driving torque).
Also turns ON when ignition switch is turned ON, for purpose of lamp check. Turns OFF approximately for 1
seconds after the engine starts if system is normal.
AWD Warning Lamp Indication
SDIA2270E
SDIA1844E
SDIA2273E
Condition AWD warning lamp
Lamp check Turns ON when ignition switch is turned ON. Turns OFF ap-
prox. 1 second after engine start.
AWD system malfunction ON
Protection function is activated due to heavy load to electric controlled
coupling. (AWD system is not malfunctioning and AWD system chang-
es to 2WD mode.) Rapid flashing: 2 times/second
(Flashing in approx. 1 minute and then turning OFF.)
Large difference in diameter of front/rear tires Slow flashing: 1 time/2 seconds
(Continuing to flash until turning ignition switch OFF)
Other than above (system normal) OFF
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TF-20
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Trouble Diagnosis Chart by Symptom
INFOID:0000000001327440
If AWD warning lamp turns ON, perform self-diagnosis. Refer to TF-21, "CONSULT-III Function (ALL MODE AWD/4WD)".
NOTE:
Light tight-corner braking symptom may occur depending on driving conditions. This is not malfunction.
AWD Control Unit Input/Output Signal Reference ValueINFOID:0000000001327441
AWD CONTROL UNIT INSPECTION TABLE
Specifications with CONSULT-III
Symptom Condition Check item Reference page
AWD warning lamp does not turn ON when
the ignition switch is turned to ON.
(AWD warning lamp check) Ignition switch: ONCAN communication line
TF-30
Unified meter and A/C amp.
Unified meter control unit
AWD warning lamp does not turn OFF sev-
eral seconds after engine started. Engine runningCAN communication line
TF-30
Power supply and ground for AWD con-
trol unit
Unified meter and A/C amp.
Unified meter control unit
AWD solenoid
AWD actuator relay (integrated in AWD
control unit)
Wheel sensor
Heavy tight-corner braking symptom occurs
when the vehicle is driven and the steering
wheel is turned fully to either side after the
engine is started. (See NOTE.) While driving
Steering wheel is
turned fully to either
sides CAN communication line
TF-32
Accelerator pedal position signal
AWD solenoid
Mechanical malfunction of electric con-
trolled coupling (clutch sticking etc.)
Vehicle does not enter AWD mode even
though AWD warning lamp turned to OFF. While drivingAWD solenoid
TF-33
Mechanical malfunction of electric con-
trolled coupling (Mechanical engage-
ment of clutch is not possible.)
While driving, AWD warning lamp flashes
rapidly. (When flashing in approx. 1 minute
and then turning OFF.)
Rapid flashing: 2 times/second While drivingProtection function is activated due to
heavy load to electric controlled cou-
pling. (AWD system is not malfunction-
ing. Also, optional distribution of torque
sometimes becomes rigid before lamp
flashes rapidly, but it is not malfunction.) TF-33
While driving, AWD warning lamp flashes
slowly. (When continuing to flash until turn-
ing ignition switch OFF)
Slow flashing: 1 time/2 seconds While driving
Vehicle speed: 20 km/h
(12 MPH) or more Tire size is different between front and
rear of vehicle.
TF-33
Monitored item [Unit] Content Condition Display value
FR RH SENSOR [km/h] or [mph] Wheel speed (Front wheel
right)Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.
Approximately equal to
the indication on speed-
ometer (Inside of
±10%)
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TF-22
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
SELF-DIAG RESULT MODE
Drive at 30 km/h or more for approximately 1 minute before performing the self-diagnosis.
Display Item List
CAUTION:
If “CAN COMM CIRCUIT [U1000]” is displayed with other DTCs, first perform the trouble diagnosis for CAN communication
line.
Make sure that ABS warning lamp turns OFF by driving for a minute at vehicle speed of 30 km/h (19 MPH) or more after turn- ing ignition switch “OFF” if AWD warning lamp turns ON with system malfunction of “ABS SYSTEM [C1203]”. AWD warning
lamp may not turn OFF if it is normal unless ignition switch turns OFF at once and engine restarts after that.
How to Erase Self-Diagnostic Results
Before erasing DTC memory, start the engine and drive at 30 km/h or more for approximately 1 minute.
Checkthat ABS warning lamp turns OFF.
NOTE:
Make sure that ABS warning lamp turns OFF by driv ing for a minute at vehicle speed of 30 km/h (19
MPH) or more after turning ignition switch “OFF ” if AWD warning lamp turns ON with system malfunc-
tion of “ABS SYSTE M [C1203]”. AWD warning lamp may not turn OFF if it is normal unless ignition
switch turns OFF at once and engine restarts after that.
DATA MONITOR MODE
Display Item List
Diagnostic test mode Function
ECU part number 4WD control unit part number can be read.
Self-diagnostic results Self-diagnostic results can be read and erased quickly.
Data monitor Input/Output data in the 4WD control unit can be read.
Active test Diagnostic Test Mode in which CONSULT-III drives some actuators apart from the 4WD control unit
and also shifts some parameters in a specified range.
Items (CONSULT-III screen
terms) Diagnostic item is detected when... Check item
CONTROLLER FAILURE
[C1201] Malfunction has occurred inside AWD control unit. TF-24, "
DTC C1201 CON-
TROLLER FAILURE"
ABS SYSTEM
[C1203]Malfunction related to wheel sensor
has been detected by ABS actu-
ator and electric unit (control unit). TF-24, "DTC C1203 ABS
SYSTEM"
4WD SOLENOID
[C1204]
Malfunction related to AWD solenoid has been detected.
TF-25, "DTC C1204 4WD
SOLENOID"
4WD ACTUATOR RLY
[C1205]Malfunction has been detected from AWD actuator relay integrated
with AWD control unit, or malfunction related to AWD solenoid has
been detected. TF-27, "
DTC C1205 4WD
ACTUATOR RLY" or
TF-25,
"DTC C1204 4WD SOLE-
NOID"
ENGINE SIGNAL 1
[C1210] Malfunction has been detected from ECM. TF-28, "DTC C1210 EN-
GINE SIGNAL 1"
CAN COMM CIRCUIT
[U1000]When AWD control unit is not transmitting or receiving CAN commu-
nication signal for 2 seconds or more. TF-28, "DTC U1000 CAN
COMM CIRCUIT"
NO DTC IS DETECTED.
FURTHER TESTING MAY BE
REQUIRED.
No NG item has been detected. —
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TF-24
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYSTEM
TROUBLE DIAGNOSIS FOR SYSTEM
DTC C1201 CONTROLLER FAILUREINFOID:0000000001327444
DIAGNOSTIC PROCEDURE
Check the following if “CONTROLLER FAILURE [C1201]” is displayed in self-diagnostic results of CON-SULT-III.
1.PERFORM SELF-DIAGNOSIS
With CONSULT-III1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “SELF-DIAG RESULTS” mode fo r “ALL MODE AWD/4WD” with CONSULT-III.
3. Touch “ERASE”.
4. Turn ignition switch “OFF” and wait at least 10 seconds.
5. Perform the self-diagnosis again.
Is the
“CONTROLLER FAILURE [C1201]” displayed?
YES >> Replace AWD control unit. Refer to TF-35.
NO >> INSPECTION END
DTC C1203 ABS SYSTEMINFOID:0000000001327445
DIAGNOSTIC PROCEDURE
Check the following if “ABS SYSTEM [C1203]” is disp layed in self-diagnostic results of CONSULT-III.
1.CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Perform self-diagnosis with ABS actuator and electric unit (control unit). Refer to BRC-26, "
Self-Diagnosis".
Is any malfunction detec ted by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.
2.CHECK DTC AFTER DRIVING
1. Turn ignition switch “OFF”.
2. Start engine and drive vehicle at 30 km/h (19 MPH) for at least 1 minute.
3. Make sure that ABS warning lamp turns OFF.
4. Perform erase self-diagnostic results. Refer to TF-21, "
CONSULT-III Function (ALL MODE AWD/4WD)".
5. Stop vehicle and turn ignition switch “OFF”.
6. Turn ignition switch “ON”.
7. Perform self-diagnosis.
Is the
“ABS SYSTEM [C1203]” displayed?
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK AWD CONTROL UNIT
Check AWD control unit input/output signal. Refer to TF-20, "
AWD Control Unit Input/Output Signal Reference
Va l u e".
OK or NG
OK >> GO TO 4.
NG >> Check AWD control unit pin terminals for dam age or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
4.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> INSPECTION END
NG >> Perform self-diagnosis with ABS actuator and electric unit (control unit) again. Refer to BRC-26,
"Self-Diagnosis".
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TROUBLE DIAGNOSIS FOR SYSTEMTF-25
< SERVICE INFORMATION >
CEF
G H
I
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K L
M A
B
TF
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DTC C1204 4WD SOLENOIDINFOID:0000000001327446
CONSULT-III REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
*: The values are changed by throttle opening and engine speed.
DIAGNOSTIC PROCEDURE
Check the following if “4WD SOLENOID [C1204]” is di splayed in self-diagnostic results of CONSULT-III.
1.CHECK AWD SOLENOID SIGNAL
With CONSULT-III
1. Start engine.
2. Select “DATA MONITOR” mode for “A LL MODE AWD/4WD” with CONSULT-III.
3. Read out the value of “ETS SOLENOID”.
*: The values are changed by throttle opening and engine speed.
OK or NG
OK >> GO TO 6.
NG >> GO TO 2.
2.CHECK POWER SUPPLY
1. Turn ignition switch “OFF”.
2. Disconnect AWD control unit harness connector.
3. Turn ignition switch “ON”. (Do not start engine.)
4. Check voltage between AWD control unit harness connector ter- minal 9 and ground.
OK or NG
OK >> GO TO 3.
NG >> Check the following. If any items are damaged, repair or replace damaged parts.
10A fuse [No. 21, located in the fuse block (J/B)]
Harness for short or open between battery and AWD control unit harness connector terminal 9
3.CHECK AWD SOLENOID CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect AWD control unit harness connector.
Monitored item [Unit] Condition Display value
ETS SOLENOID [A] Engine running At idle speed Approx. 0.000A
When depressing accelerator pedal Approx. 0.000 - 2.400A*
Condition Display value
Engine running At idle speed Approx. 0.000A
When depressing accelerator
pedal
Approx. 0.000 - 2.400A*
Connector Terminal Voltage (Approx.)
M92 9 - Ground Battery voltage
SDIA1884E
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