RSU-6
< SERVICE INFORMATION >
REAR SUSPENSION ASSEMBLY
- Use the “Jacking Compensation Method”. After installing the alignment targets or head units, raise the vehi-
cle and rotate the wheels 1/2 turn both ways.
- See Instructions in the alignment machine you're using for more information on this.
CAMBER INSPECTION
Measure camber of both right and left wheels with a suitable align-
ment gauge and adjust in accordance with the following proce-
dures.
If outside the standard value, adjust with adjusting bolt in front
lower link.
NOTE:
After adjusting camber, be sure to check toe-in.
TOE-IN
If toe-in is not within the specif ication, adjust with adjusting bolt in
rear lower link.
CAUTION:
Be sure to adjust equally on RH and LH side with adjusting bolt.
If toe-in is not still within the specification, inspect and replace any
damaged or worn rear suspension parts.
Removal and InstallationINFOID:0000000001327554
COMPONENTS
Standard value
Camber : Refer to RSU-18
.
SRA096A
SEIA0318E
SEIA0319E
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REAR SUSPENSION ASSEMBLYRSU-7
< SERVICE INFORMATION >
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1. Bushing 2. Mounting seal 3. Mounting seal bracket
4. Distance tube 5. Bound bumper cover 6. Bound bumper
7. Shock absorber 8. Upper seat 9. Coil spring
10. Rubber seat 11. Rear lower link 12. Axle assembly
13. Cotter pin 14. Radius rod 15. Front lower link protector
16. Front lower link 17. Stopper rubber 18. Shock absorber assembly
JPEIB0031GB
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RSU-8
< SERVICE INFORMATION >
REAR SUSPENSION ASSEMBLY
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
24.
NOTE:
Avoid depressing brake pedal while brake caliper is removed.
3. Remove wheel sensor from rear final drive, t hen remove wheel sensor harness from rear suspension
member.
4. Remove height sensor harness from rear suspension member (if equipped).
5. Remove center muffler and main muffler. Refer to EX-3, "
Component".
6. Remove stabilizer bar. Refer to RSU-16, "
Removal and Installation".
7. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation".
8. Separate attachments between parking brake cable and vehicle and rear suspension member.
9. Remove rear lower link and coil spring. Refer to RSU-14, "
Removal and Installation".
10. Remove fixing bolt in lower side of shock absorber with power tool.
11. Set jack under rear final drive.
12. Remove fixing bolts and nuts of tunnel stay and mem ber stay with power tool, then remove those parts
from vehicle.
13. Remove fixing bolts and nuts of rear pin stay with pow er tool and then remove rear pin stay from vehicle.
14. Gradually lowering jack, remove rear suspension assembly.
INSTALLATION
Refer to "Removal and installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Perform final tightening of installation position of links (rubber bushing) under unladen conditions with tires on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel AlignmentInspection".
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-8, "
Adjust-
ment of Steering Angle Sensor Neutral Position".
19. Suspension arm 20. Stabilizer connecting rod mounting
bracket21. Stabilizer connecting rod
22. Rear pin stay 23. Rear suspension member 24. Stabilizer bar
25. Stabilizer bushing 26. Stabilizer clamp 27. Member stay
28. Tunnel stay A: With height sensor B: Without height sensor
Refer to GI-8, "
Component", for the symbols in the figure.
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SUSPENSION ARMRSU-11
< SERVICE INFORMATION >
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SUSPENSION ARM
Removal and InstallationINFOID:0000000001327557
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove stabilizer connecting rod mounting br acket from suspension arm with power tool.
3. Remove drive shaft from vehicle. (VK45DE models) Refer to RAX-10, "
Removal and Installation".
4. Remove cotter pin of suspension arm ball joint, and loosen nut.
5. Use a ball joint remover (suitable tool) to remove suspension arm from axle assembly. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nu t to prevent damage to threads and to prevent ball joint remover
(suitable tool) from coming off.
6. Remove fixing nuts and bolts between suspension arm and rear suspension member with power tool.
7. Remove suspension arm from vehicle.
INSPECTION AFTER REMOVAL
Visual Inspection
Check suspension arm and bushing for deformation, cracks, or damage. If any non-standard condition is
found, replace it.
Check boot of ball joint for cracks, or damage, and also for grease leakage.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection
NOTE:
Before measuring, move ball joint at least ten times by hand to check for smooth movement.
Hook a spring balance at cotter pin mounting hole. Confirm spring balance measurement value is withi n the specifications when ball
stud begins moving.
If it is outside the specified r ange, replace suspension arm assem-
bly.
Rotating Torque Inspection
Attach mounting nut to ball stud. Make sure rotating torque is within the specifications with a preload gauge (SST).
If it is outside the specified r ange, replace suspension arm assem-
bly.
Axial End Play Inspection
Move tip of ball joint in axial direction to check for looseness. Swing torque:
0.5
− 3.4 N·m (0.06 − 0.34 kg-m, 5 − 30 in-lb)
Measured value of spring scale:
9.7 − 66.0 N (0.98 − 6.7 kg, 2.18 − 14.8 lb)
SEIA0523E
Rotating torque:
0.5 − 3.4 N·m (0.06 − 0.34 kg-m, 5 - 30 in-lb)
SDIA1150E
Axial end play : 0 mm (0 in)
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RSU-12
< SERVICE INFORMATION >
SUSPENSION ARM
If it is outside the specified range, replace suspension arm assembly.
INSTALLATION
Refer to RSU-6, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Perform final tightening of rear suspension member installation position (rubber bushing) under unladen
conditions with tires on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel AlignmentInspection".
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-8, "
Adjust-
ment of Steering Angle Sensor Neutral Position".
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RADIUS RODRSU-13
< SERVICE INFORMATION >
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RADIUS ROD
Removal and InstallationINFOID:0000000001327558
REMOVAL
1. Remove tires from vehicle with power tool.
2. Set jack under rear lower link.
3. Remove fixing bolt and nut in axle side of radius rod.
4. Remove fixing bolt in rear suspension member side of radius rod with power tool, then remove radius rod
from vehicle.
INSPECTION AFTER REMOVAL
Check radius rod and bushing for any deformation, cracks, or damage. Replace if necessary.
INSTALLATION
Refer to RSU-6, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Perform final tightening of rear suspension mem ber and axle installation position (rubber bushing) under
unladen conditions with tires on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel AlignmentIn-
spection".
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-8, "
Adjust-
ment of Steering Angle Sensor Neutral Position".
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
RSU-14
< SERVICE INFORMATION >
FRONT LOWER LINK
FRONT LOWER LINK
Removal and InstallationINFOID:0000000001327559
REMOVAL
1. Remove tires from vehicle with power tool.
2. Set jack under rear lower link.
3. Remove front lower link protector.
4. Remove shock absorber assembly from vehicle. Refer to RSU-9, "
Removal and Installation".
5. Remove fixing nut and bolt between front lower link and axle with power tool.
6. Remove fixing nut and bolt between front lower li nk and rear suspension member with power tool.
7. Remove front lower link from vehicle.
INSPECTION AFTER REMOVAL
Check front lower link and bushing for any deforma tion, crack, or damage. Replace if necessary.
INSTALLATION
Refer to RSU-6, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Perform final tightening of rear suspension member and axle installation position (rubber bushing) under
unladen conditions with tires on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel AlignmentIn-
spection".
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-8, "
Adjust-
ment of Steering Angle Sensor Neutral Position".
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REAR LOWER LINK & COIL SPRINGRSU-15
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REAR LOWER LINK & COIL SPRING
Removal and InstallationINFOID:0000000001327560
REMOVAL
1. Remove tire with power tool.
2. Set jack under rear lower link.
3. Loosen fixing bolt and nut between rear lower link and suspension member, and then remove fixing bolt and nut between rear axle and rear lower link with power tool.
4. Slowly lower jack, then remove upper seat, co il spring and rubber seat from rear lower link.
5. Remove fixing bolt and nut between rear suspensi on member and rear lower link with power tool.
INSPECTION AFTER REMOVAL
Check rear lower link, bushing and coil spring for deformation, cracks, and damage. Replace rear lower link
and coil spring if necessary.
INSTALLATION
Refer to RSU-6, "Removal and Installation"for tightening torque. Install in the reverse order of removal.
CAUTION:
Refer to component parts location an d do not reuse non-reusable parts.
Make sure upper seat is attached as shown in the figure.
NOTE:
Insert bracket tabs (3) and the inside protrusion on upper seat into
each other beforehand as shown in the figure.
Match up rubber seat indentions and rear lower link grooves and
attach.
NOTE:
Make sure spring is not upside down. The top and bottom are indi-
cated by paint color.
Perform final tightening of rear suspension mem ber and axle installation position (rubber bushing) under
unladen conditions with tires on level ground. Check wheel alignment. Refer to RSU-18, "
Wheel Alignment
(Unladen*)".
SEIA0229E
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