ON-VEHICLE SERVICEAT-237
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2. Connect revolution sensor connector.
3. Securely fasten revolution sensor harness with clip.
4. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-44, "
Recommended Chemical Product
and Sealant".) to rear extension assembly as shown in the fig-
ure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from transmission case and rear extension assembly
mounting surfaces.
5. Install rear extension assembly to transmission case. (With nee- dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pole and
the parking actuator suppor t when assembling the rear
extension assembly.
6. Tighten rear extension assembly mounting bolts to specified torque. Refer to "COMPONENTS".
CAUTION:
Do not reuse self-sealing bolts.
7. Install rear engine mounting member. Refer to AT-241,
"Removal and Installation (2WD Models)".
8. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
SCIA7524E
SCIA7525E
SCIA8228E
SCIA3431E
SCIA6941E
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PRECAUTIONSATC-9
< SERVICE INFORMATION >
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CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.
When the compressor is removed, store it in the sam e way at it is when mounted on the car. Failure
to do so will cause lubricant to enter the low-pressure chamber.
When connecting tubes, always use a to rque wrench and a back-up wrench.
After disconnecting tubes, immediately plug all op enings to prevent entry of dust and moisture.
When installing an air conditioner in the vehicle, connect the pipes at the final stage of the operation.
Never remove the seal caps of pipes and other compon ents until just before required for connection.
Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
Thoroughly remove moisture from the refriger ation system before charging the refrigerant.
Always replace used O-rings.
When connecting tubes, apply lubricant to circle of the O-rings shown in illustration. Be careful not
to apply lubricant to threaded portion.
O-ring must be closely att ached to the groove of tube.
When replacing the O-ring, be careful not to damage O-ring and tube.
Connect tube until a click can be heard, then tighten the nut or bolt by hand. Make sure that the O-
ring is installed to tube correctly.
After connecting line, perform leak test and make sure that there is no leakage from connections.
When the refrigerant leaking point is found, disconnect that line and replace the O-ring. Then tighten
connections of seal seat to the specified torque.
Precaution for Service of CompressorINFOID:0000000001328156
Plug all openings to prevent moisture and foreign matter from entering.
When the compressor is removed, store it in th e same way at it is when mounted on the car.
When replacing or repairing compressor, follow “Maintenance of Lubricant Quantity in Compressor”
exactly. Refer to ATC-22, "
Maintenance of Lubricant Quantity in Compressor".
Keep friction surfaces between clut ch and pulley clean. If the surface is contaminated with lubricant,
wipe it off by using a clean w aste cloth moistened with thinner.
After compressor service operation, turn the compr essor shaft by hand more than five turns in both
directions. This will equally dist ribute lubricant inside the compressor. After the compressor is
installed, let the engine idle and operate the compressor for one hour.
After replacing the compressor magnet clutch, ap ply voltage to the new one and check for normal
operation.
Precaution for Service EquipmentINFOID:0000000001328157
RECOVERY/RECYCLING EQUIPMENT
Name : Nissan A/C System Oil Type S
RHA861F
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ATC-22
< SERVICE INFORMATION >
LUBRICANT
LUBRICANT
Maintenance of Lubricant Quantity in CompressorINFOID:0000000001328166
The lubricant in the compressor circulates through the system with the refrigerant. Add lubricant to compres-
sor when replacing any component or after a large refriger ant leakage occurred. It is important to maintain the
specified amount.
If lubricant quantity is not maintained properly, the following malfunctions may result:
Lack of lubricant: May lead to a seized compressor.
Excessive lubricant: Inadequate cooling (thermal exchange interference)
LUBRICANT
LUBRICANT RETURN OPERATION
Adjust the lubricant quantity according to the test group shown below.
1.CHECK LUBRICANT RETURN OPERATION
Can lubricant return operation be performed?
A/C system works properly.
There is no evidence of a lar ge amount of lubricant leakage.
CAUTION:
If excessive lubricant leakage is noted, never perform the lubricant return operation.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.PERFORM LUBRICANT RETURN OPERATION, PROCEEDING AS FOLLOWS
1. Start the engine, and set to the following conditions:
- Engine speed: Idling to 1,200 rpm
- A/C switch: ON
- Blower speed: Max. position
- Temp. control: Optional [Set so that intake air temperature is 25 to 30 °C (77 to 86 °F).]
- Intake position: Recirculation (REC)
2. Perform lubricant return operation for about 10 minutes.
3. Stop the engine.
>> GO TO 3.
3.CHECK REPLACEMENT PART
Should the compressor be replaced?
YES >> Go to "LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACEMENT".
NO >> Go to "LUBRICANT ADJUSTING PROCEDURE FOR COMPONENTS REPLACEMENT EXCEPT COMPRESSOR".
LUBRICANT ADJUSTING PROCEDURE FOR COMPONENTS REPLACEMENT EXCEPT COM-
PRESSOR
After replacing any of the followi ng major components, add the correct am ount of lubricant to the system.
Amount of lubricant to be added: Name : NISSAN A/C System Oil Type S
Part replaced
Lubricant to be added to system
Remarks
Amount of lubricant
m (US fl oz., Imp fl oz.)
Evaporator 75 (2.5, 2.6) —
Condenser 35 (1.2, 1.2) —
Liquid tank 10 (0.3, 0.4) —
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REFRIGERANT LINESATC-131
< SERVICE INFORMATION >
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Removal and Installation of Low-Pre ssure Pipe 1 (Engine Compartment)INFOID:0000000001328223
REMOVAL
1. Use a refrigerant collecting equipment (f or HFC-134a) to discharge the refrigerant.
2. Remove cowl top cover. Refer to EI-23
.
3. Remove low-pressure pipe 1 bracket and low-pressure flexible hose bracket mounting bolts.
4. Disconnect one-touch joints.
a. Set a disconnector (SST: 9253089916) on A/C piping.
b. Slide a disconnector toward vehicle front until it clicks.
c. Slide A/C piping toward vehicle front and disconnect it.
5. Remove low-pressure pipe 1. CAUTION:
Cap or wrap the joint of low-pressure pipe 1 and 2 with suit-
able material such as vinyl ta pe to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of low-pressure pipe 1 with new ones, and th en apply compressor oil to it when
installing it.
Female-side piping c onnection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is comple ted, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks. High-pressure flexible hose bracket mounting bolt
: 5.5 N·m (0.56 kg-m, 49 in-lb)
RJIA2068E
RJIA2069E
RJIA2037E
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ATC-136
< SERVICE INFORMATION >
REFRIGERANT LINES
5. Remove washer tank mounting bolt.
6. Remove high-pressure flexible hose bracket mounting bolt.
7. Disconnect high-pressure flexible hose and high-pressure pipe1 from condenser.
a. Set a disconnector [condenser outlet (SST: 9253089908), con- denser inlet (SST: 9253089912)] on A/C piping.
b. Slide a disconnector upward until it clicks.
c. Slide A/C piping upward and disconnect it. CAUTION:
Cap or wrap the joint of co ndenser, high-pressure flexible
hose and high-pressure pipe 1 with suitable material such
as vinyl tape to avoid the entry of air.
8. Remove condenser mounting bolts.
9. Remove radiator upper mount, move radiator and condenser to the engine side.
10. Remove condenser. CAUTION:
Be careful not to damage the core su rface of the condenser and the radiator.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of high-pressure flexible hose and high-pressure pipe 1 with new ones, and then
apply compressor oil to it when installing it.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
PBIC1534E
RJIA2065E
RJIA2066E
SJIA1570E
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REFRIGERANT LINESATC-139
< SERVICE INFORMATION >
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4. Perform a system performance check and verify the l eak repair with an approved electrical leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionINFOID:0000000001328233
(This procedure is only necessary when recharging t he system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2, 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refr igerant dye into the injector tool (SST: J-41459).
3. Connect the injector tool to the A/C low-pressure side service valve.
4. Start the engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye
through the low-pressure service valve using dye inje ctor tool (SST: J-41459) (refer to the manufacture’s
operating instructions).
6. With the engine still running, disconnect the injector tool from the service valve. CAUTION:
Be careful the A/C system or replacing a componen t, pour the dye directly into the open system
connection and proceed wi th the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the
leak size, operating conditions and location of the leak , it may take from minutes to days for the dye to
penetrate a leak and become visible.
8. Attach a blue label as necessary.
Electrical Leak DetectorINFOID:0000000001328234
PRECAUTIONS FOR HANDLING LEAK DETECTOR
When performing a refrigerant leak check, use an A/C electrical leak
detector (SST) or equivalent. Ensure that the instrument is calibrated
and set properly per the operating instructions.
The leak detector is a delicate device. In order to use the leak detec-
tor properly, read the operating instructions and perform any speci-
fied maintenance.
1. Position probe approximately 5 mm (3/16 in) away from point to
be checked.
SHA196FA
SHA707EA
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ATC-142
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
CompressorINFOID:0000000001328235
LubricantINFOID:0000000001328236
RefrigerantINFOID:0000000001328237
Engine Idling SpeedINFOID:0000000001328238
Refer to EC-593, "Idle Speed and Ignition Timing" (VQ35DE) or EC-1196, "Idle Speed and Ignition Timing"
(VK45DE).
Belt TensionINFOID:0000000001328239
Refer to EM-149, "Standard and Limit" (VQ35DE) or EM-266, "Standard and Limit" (VK45DE).
Model Calsonic Kansei make CWV-618
Ty p e V-6 variable displacement
Displacement
cm
3 (cu in)/rev Max. 184 (11.228)
Min. 14.5 (0.885)
Cylinder bore × stroke
mm (in) 37 (1.46)
× [2.3 - 28.6 (0.091 - 1.126)]
Direction of rotation Clockwise (viewed from drive end)
Drive belt Poly V
ModelCalsonic Kansei make CWV-618
Name Nissan A/C System Oil Type S (DH-PS)
Capacity
m (US fl oz, lmp fl oz) Total in system 180 (6.0, 6.3)
Compressor (Service part) charging
amount
180 (6.0, 6.3)
Ty p e
HFC-134a (R-134a)
Capacity
kg (lb) 0.55 (1.21)
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BR-16
< SERVICE INFORMATION >
VACUUM LINES
VACUUM LINES
ComponentINFOID:0000000001327624
Removal and InstallationINFOID:0000000001327625
CAUTION:
Because vacuum hose contains a check valve, it must be installed in the correct direction. Refer to
the stamp or label to confirm co rrect installation. The brake booster will not ope rate normally if hose
is installed in the wrong direction.
Insert vacuum hose for at least 24 mm (0.94 in).
Do not use lubricating oil during assembly.
InspectionINFOID:0000000001327626
VISUAL INSPECTION
Check for improper assembly, damage and deterioration.
CHECK VALVE INSPECTION
1. Clamp 2. Vacuum hose 3. Clamp
4. Vacuum piping 5. Clamp 6. Engine direction indicator
7. Vacuum hose (Build in check valve) 8. Clamp 9. Brake booster
SFIA1134E
SBR225B
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