Page 3358 of 3924

PARKING BRAKE SYSTEMPB-3
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PARKING BRAKE SYSTEM
On-Vehicle InspectionINFOID:0000000001327646
PEDAL STROKE
• When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the parking brake
pedal stroke is within the specified number of notches . (Check it by listening and counting the ratchet clicks.)
Make sure that brake warning lamp comes on when parking brake pedal is depressed with in one notch.
INSPECT COMPONENTS
Make sure the components are installed properly (check for looseness, backlash, etc.).
Check parking brake pedal assembly for bend, damage and cracks, and replace if necessary.
Check cable for wear and damage, and replace if necessary.
Check parking brake switch for malfunction, and replace if necessary.
ADJUSTMENT
1. Insert a deep socket wrench to rotate adjusting nut and loosen cable sufficiently. Then, return pedal.
2. Remove tires from vehicle with power tool.
3. Using wheel nuts, fix disc rotor to hub and prevent it from tilting.
4. Remove adjusting hole plug installed on disc rotor. Using a flat- bladed screwdriver, turn adjuster to clockwise in the figure until
disc rotor is locked. After locking, turn adjuster to opposite direc-
tion by 5 or 6 notches.
5. Rotate disc rotor to make sure that there is no drag. Then install adjusting hole plug.
6. After adjusting the clearance of rear shoes, with no drag on rear brake, adjuster cable as follows:
a. Operate pedal 10 or more times with a force of 490 N (50 kg, 110 lb).
b. Depress pedal until a deep socket wrench can be inserted. Insert deep socket, and rotate adjusting nut to adjust pedal stroke.
CAUTION:
Do not reuse adjusting nut after removing it.
c. When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the stroke is
within the specified number of notches. (Check it by listening and counting the ratchet clicks.)
d. With parking brake pedal completely returned, make sure there is no drag on rear brake. Pedal stroke : 4
− 5 notches
SFIA1139E
Pedal stroke : 4 − 5 notches
PFIA0295E
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Page 3359 of 3924

PB-4
< SERVICE INFORMATION >
PARKING BRAKE CONTROL
PARKING BRAKE CONTROL
ComponentINFOID:0000000001327647
Removal and InstallationINFOID:0000000001327648
REMOVAL
1. Remove front kicking plate (driver side). Refer to IP-11, "Removal and Installation".
2. Remove front body side welt (driver side). Refer to EI-38
.
3. Remove dash side finisher (driver side). Refer to IP-10
.
4. Remove instrument lower panel (driver side). Refer to IP-10
.
5. Remove adjusting nut.
6. Remove front cable installation bolts, nuts, and lock plate, then remove front cable from the vehicle.
7. Remove heat insulator between center muffler and rear propeller shaft.
8. Remove exhaust center muffler. Refer to EX-3
.
9. Remove propeller shaft. Refer to PR-9, "
Removal and Installation".
10. Remove rear disc caliper and disc rotors. Refer to BR-25, "
Removal and Installation of Brake Caliper
Assembly".
11. Remove parking brake shoe, and remove r ear cable from toggle lever. Refer to PB-6
.
1. Device assembly 2. Spring insulator 3. Return spring
4. Lock plate 5. Front cable 6. Return spring
7. Rear left cable 8. Rear right cable 9. Pin
10. Adjusting nut
SFIA1943E
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PARKING BRAKE CONTROLPB-5
< SERVICE INFORMATION >
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12. Remove right and left rear cables installation nuts, bolts, and remove right and left rear cable assembly from the vehicle.
INSTALLATION
1. Install in the reverse order of removal. Tighten the mounting bolts and nuts to the specified torque. Referto PB-4, "
Component".
CAUTION:
Do not reuse adjusting nut after removing it.
2. Adjust parking brake. Refer to PB-3, "
On-Vehicle Inspection".
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Page 3361 of 3924

PB-6
< SERVICE INFORMATION >
PARKING BRAKE SHOE
PARKING BRAKE SHOE
ComponentINFOID:0000000001327649
Removal and InstallationINFOID:0000000001327650
REMOVAL
WARNING:
Clean brakes with a vacuum dust collector to minimize the hazard of air borne particles or other mate-
rials.
CAUTION:
• Remove wheel, and remove disc rotor with parki ng brake pedal completely released. Refer to BR-25,
"Removal and Installation of Brake Caliper Assembly".
When removing disc rotor, mark both disc rotor and wheel hub for alignment.
1. Remove rear tires from vehicle with a power tool.
2. Remove disc rotor with the parking brake pedal in the completely released position.
3. Remove disc rotor. If disc rotor cannot be removed, remove as follows:
a. Secure the disc rotor in place with wheel nuts and remove adjuster hole plug.
1. Back plate 2. Anchor block 3. Toggle lever
4. Shoe 5. Adjuster 6. Return spring
7. Anti-rattle spring 8. Retainer 9. Anti-rattle pin
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PARKING BRAKE SHOEPB-7
< SERVICE INFORMATION >
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b. Using flat-bladed screwdriver, rotate adjuster in direction “B” to retract and loosen brake shoe.
4. Remove anti −rattle pins, retainers, anti −rattle springs, them
return springs.
5. Remove parking brake shoes, adjuster assembly, adjuster spring and toggle lever.
INSPECTION AFTER REMOVAL
Lining Thickness Inspection
Check thickness of lining.
Drum Inner Diameter Inspection
Check drum inner diameter.
Other Inspections
Check the following:
- Shoe for excessive wear, damage, and peeling.
- Shoe sliding surface for excessive wear and damage.
- Anti-rattle pin for excessive wear and corrosion.
- Return spring for sagging.
Check that adjuster moves smoothly.
Visually check the inside of drum for excessive wear , cracks, and damage. Check the inside of drum using a
pair of vernier calipers.
Replace with new part if malfunction is detected on the above part.
When disassembling adjuster, apply PBC (Poly Butyl Cupr ysil) grease or equivalent to the threads. Refer to
PB-6, "
Component".
INSTALLATION
Be careful of the following:
Refer to PB-6, "
Component", and apply brake grease to the specified points during assembly.
PFIA0309E
Standard thickness “A” : 3.2 mm (0.126 in)
Repair limit thickness “A” : 1.5 mm (0.059 in)
SBR021A
Standard inner diameter : 190 mm (7.48 in) dia.
Maximum inner diameter : 191 mm (7.52 in) dia.
SBR768A
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Page 3363 of 3924

PB-8
< SERVICE INFORMATION >
PARKING BRAKE SHOE
Assemble adjuster so that threaded part expands when rotating itin the direction shown by the arrow.
Shorten adjuster by rotating it.
When disassembling adjuster, apply PBC (Poly Butyl Cuprysil)
grease or silicone-based grease to the threads.
After replacing brake shoes or disc rotors, or if brakes do not func-
tion well, perform break-in operation as follows.
1. Install in the reverse order of the removal.
2. Adjust parking brake pedal stroke to the specified stroke. Refer to PB-3, "
On-Vehicle Inspection".
3. Perform parking brake break-in (drag run) operation by driving the vehicle under the following conditions:
4. After break-in operation, check pedal stroke of parking brake. Readjust if it is no longer at the specified
stroke. Refer to PB-3, "
On-Vehicle Inspection".
To prevent lining from getting too hot, allow a cool off period of approximately 5 minutes after every
break-in operation.
Do not perform excessive break-in operations, becaus e it may cause uneven or early wear of lining.
Drive forward
Perform the following
Vehicle speed approx. 40 km/h (25 MPH) set (forward)
Parking brake operating force approx. 200 N (20.4 kg, 44.9 lb) set
Duration approx. 30sec.
SFIA0153E
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SERVICE DATA AND SPECIFICATIONS (SDS)
PB-9
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SERVICE DATA AND SPECIFICATIONS (SDS)
Parking Drum BrakeINFOID:0000000001327651
Parking Brake ControlINFOID:0000000001327652
Brake lining Standard thickness 3.2 mm (0.126 in)
Repair limit thickness 1.5 mm (0.059 in)
Drum (disc) Standard inner diameter 190 mm (7.48 in) dia.
Maximum inner diameter 191 mm (7.52 in) dia.
Control type
Foot pedal type
Number of notches [under a force of 200 N (20.4 kg, 44.9 lb)] 4 − 5 notches
Number of notches when brake warning lamp comes on 1 notch
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PG-1
ELECTRICAL
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CONTENTS
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
SERVICE INFORMATION .. ..........................2
DTC INDEX ..................................................... .....2
U1000 .................................................................. ......2
POWER SUPPLY ROUTING CIRCUIT ...............3
Schematic ........................................................... ......3
Wiring Diagram - POWER - ......................................4
Fuse ........................................................................16
Fusible Link .............................................................16
Circuit Breaker ........................................................16
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) .................
17
System Description ............................................. ....17
CAN Communication System Description ...............18
CAN Communication Unit .......................................18
Function of Detecting Ignition Relay Malfunction ....18
CONSULT-III Function (IPDM E/R) ..................... ....18
Auto Active Test ......................................................20
Schematic ...............................................................22
IPDM E/R Terminal Arrangement ...........................23
IPDM E/R Power/Ground Circuit Inspection ...........23
U1000 CAN COMM CIRCUIT .................................24
Removal and Installation of IPDM E/R ....................24
GROUND ...........................................................26
Ground Distribution .............................................. ....26
HARNESS .........................................................40
Harness Layout ................................................... ....40
Wiring Diagram Codes (Cell Codes) .......................60
ELECTRICAL UNITS LOCATION ....................64
Electrical Units Location ..........................................64
HARNESS CONNECTOR .................................68
Description ...............................................................68
ELECTRICAL UNITS ........................................71
Terminal Arrangement .............................................71
SMJ (SUPER MULTIPLE JUNCTION) .............73
Terminal Arrangement .............................................73
STANDARDIZED RELAY .................................75
Description ...............................................................75
FUSE BLOCK - JUNCTION BOX (J/B) ............77
Terminal Arrangement .............................................77
FUSE, FUSIBLE LINK AND RELAY BOX ........78
Terminal Arrangement .............................................78
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