2008 INFINITI FX35 installation

EC-624
< SERVICE INFORMATION >[VK45DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
ON BOARD REFUELING VA
POR RECOVERY (ORVR)
System DescriptionINFOID:0000000001326504
From the beginning of refueling, the air and vapor insi de the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
 Put a “CAUTION: FLAMMABLE” sign in workshop.
 Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
 Be sure to furnish the workshop with a CO
2 fire extinguisher.
CAUTION:
 Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-pr oof container and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-665, "
Fuel Pressure Check".
- Disconnect battery ground cable.
 Always replace O-ring when the fuel gauge retainer is removed.
 Do not kink or twist hose and tube when they are installed.
 Do not tighten hose and clamps excessively to avoid damaging hoses.
 After installation, run engine an d check for fuel leaks at connection.
 Do not attempt to top off the fuel tank afte r the fuel pump nozzle shuts off automatically.
Continued refueling may cause fu el overflow, resulting in fuel spray and possibly a fire.
Diagnosis ProcedureINFOID:0000000001326505
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 2.1 kg (4.6 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK IF EVAP CANISTER SATURATED WITH WATER
PBIB1068E
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BASIC SERVICE PROCEDUREEC-661
< SERVICE INFORMATION > [VK45DE]
C
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G H
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EC
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OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-661
.
OK or NG
OK >> GO TO 19.
NG >> GO TO 16.
16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-199
.
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation. 2. GO TO 4.
17.DETECT MALFUNCTIONING PART
Check the following.
 Check camshaft position sensor (PHASE) and circuit. Refer to EC-911
.
 Check crankshaft position sensor (POS) and circuit. Refer to EC-906
.
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace. 2. GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM f unction. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NAT S) system and registration of all IVIS (NATS) ignition key IDs. Refer to
BL-187, "
ECM Re-Communicating Function".
>> GO TO 4.
19.INSPECTION END
Did you replace ECM, referring this Basic Inspection procedure?
Ye s o r N o
Ye s > > 1 . P e r f o r m EC-662, "VIN Registration".
2. INSPECTION END
No >> INSPECTION END
Idle Speed and Ignition Timing CheckINFOID:0000000001326516
IDLE SPEED
With CONSULT-III
Check idle speed in “DATA MONITOR” mode with CONSULT-III.
With GST
Check idle speed with GST.12
± 5 ° BTDC (in P or N position)
PBIB1487E
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EC-664
< SERVICE INFORMATION >[VK45DE]
BASIC SERVICE PROCEDURE
Without CONSULT-III
NOTE:

It is better to count the ti me accurately with a clock.
 It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform EC-662, "
Accelerator Pedal Released Position Learning".
2. Perform EC-663, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREP ARATION (previously mentioned) are in good order.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully releas ed, turn ignition switch ON and wait 3 seconds.
7. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops
blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
10. Start engine and let it idle.
11. Wait 20 seconds.
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
13. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried out successfully. In this case, find the cause of t he incident by referring to the Diagnostic Procedure below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
1. Check that throttle val ve is fully closed.
2. Check PCV valve operation.
3. Check that downstream of throttl e valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and elim inate the cause of the incident.
It is useful to perform EC-709
.
5. If any of the following conditions occur after th e engine has started, eliminate the cause of the
incident and perform Idle Air Vo lume Learning all over again:
- Engine stalls.
- Erroneous idle.
ITEM SPECIFICATION
Idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 12 ± 5 ° BTDC (in P or N position)
ITEM SPECIFICATION
Idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 12 ± 5 ° BTDC (in P or N position)
SEC897C
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EC-714
< SERVICE INFORMATION >[VK45DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
OK >>
INSPECTION END
NG >> GO TO 15.
15.DISCONNECT AND RECONNE CT ECM HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect ECM harness connector. Check pin terminal and connector for damage, and then reconnect it.
>> GO TO 16.
16.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F AL PHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG >> Detect malfunctioning part according to EC-673, "
Symptom Matrix Chart".
17.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
OK or NG
OK >> INSPECTION END
NG (More than the SP value)>>GO TO 18.
NG (Less than the SP value)>>GO TO 25.
18.DETECT MALFUNCTIONING PART
1. Check for the cause of large engine friction. Refer to the following.
- Engine oil level is too high
- Engine oil viscosity
- Belt tension of power steering, alternat or, A/C compressor, etc. is excessive
- Noise from engine
- Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
- Valve clearance malfunction
- Intake valve timing control function malfunction
- Camshaft sprocket installation malfunction, etc.
>> Repair or replace malfunctioning part, and then GO TO 30.
19.CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
 Crushed air ducts
 Malfunctioning seal of air cleaner element
 Uneven dirt of air cleaner element
 Improper specification of intake air system
OK or NG
OK >> GO TO 21.
NG >> Repair or replace malfunctioning part, and then GO TO 20.
20.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”, AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1”, “A/F ALPHA-B2”, and “B/F UEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and
make sure that the each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG (“B/FUEL SCHDL” is more, “A/F ALPHA-B1”, “A/F ALPHA-B2” are less than the SP value)>>GO TO 21.
21.DISCONNECT AND RECONNECT MASS AIR FLOW SENSOR HARNESS CONNECTOR
1. Stop the engine.
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EC-728
< SERVICE INFORMATION >[VK45DE]
DTC P0011, P0021 IVT CONTROL
Intake valve timing control position sensors are located in the front of
cylinder heads in both bank 1 and bank 2.
This sensor uses a Hall IC.
The cam position is determined by the intake camshaft sprocket con-
cave (in three places). The ECM provides feedback to the intake
valve timing control for appropriate target valve open-close timing
according to drive conditions based on detected cam position.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001326555
Specification data are reference values.
On Board Diagn
osis LogicINFOID:0000000001326556
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode.
DTC Confirmation ProcedureINFOID:0000000001326557
CAUTION:
Always drive at a safe speed.
NOTE:
If DTC P0011 or P0021 is displayed with DTC P0075, P0081, P1140 or P1145, first perform the trouble
diagnosis for EC-754
or EC-1019.
SEF359Z
MONITOR ITEM CONDITION SPECIFICATION
INT/V TIM (B1)
INT/V TIM (B2)  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle
−5 ° - 5 °CA
2,000 rpm Approx. 0 ° - 20 °CA
INT/V SOL (B1)
INT/V SOL (B2)  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle 0% - 2%
2,000 rpm Approx. 25% - 50%
DTC No. Trouble diagnosis name Detecting condition Possible cause
P0011
0011
(Bank 1)
Intake valve timing control
performance A
The alignment of the intake valve timing
control has been misresistered.  Harness or connectors
(Intake valve timing control solenoid
valve circuit is open or shorted.)
 Harness or connectors
(Intake valve timing control position
sensor circuit is open or shorted.)
 Intake valve timing control solenoid
valve
 Intake valve timing control position sensor
 Crankshaft position sensor (POS)
 Camshaft position sensor (PHASE)
 Accumulation of debris to the signal
pick-up portion of the camshaft
sprocket
 Timing chain installation
 Foreign matter caught in the oil
groove for intake valve timing control
P0021
0021
(Bank 2)
B
There is a gap between angle of target and
phase-control angle degree.
Detected items Engine operating condition in fail-safe mode
Intake valve timing control The signal is not energized to the solenoid valve and the valve control does not function
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EC-736
< SERVICE INFORMATION >[VK45DE]
DTC P0011, P0021 IVT CONTROL
 Harness connectors E19, F49
 Harness for open or short between intake valv
e timing control solenoid valve and IPDM E/R.
>> Repair open circuit or short to ground or short to power in harness or connectors.
11 .CHECK INTAKE VALVE TIMING CONTROL SOLEN OID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN
AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between the following;
ECM terminal 10 and intake valve timing control solenoid valve (Bank 1) terminal 1 or
ECM terminal 11 and intake valve timing control solenoid valve (Bank 2) terminal 1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
12.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-737, "
Component Inspection".
OK or NG
OK >> GO TO 13.
NG >> Replace malfunctioning intake valve timing control solenoid valve.
13.CHECK CRANKSHAFT POSI TION SENSOR (POS)
Refer to EC-910, "
Component Inspection".
OK or NG
OK >> GO TO 14.
NG >> Replace crankshaft position sensor (POS).
14.CHECK CAMSHAFT POSITI ON SENSOR (PHASE)
Refer to EC-915, "
Component Inspection".
OK or NG
OK >> GO TO 15.
NG >> Replace camshaft position sensor (PHASE).
15.CHECK CAMSHAFT SPROCKET
Check accumulation of debris to the signal pick- up portion of the camshaft sprocket. Refer to EM-211
.
OK or NG
OK >> GO TO 16.
NG >> Remove debris and clean the signal pick-up cutout of camshaft sprocket.
16.CHECK TIMING CHAIN INSTALLATION
Check service records for any recent repairs that may cause timing chain misaligned.
Are there any service records that may cause timing chain misaligned?
Ye s o r N o
Yes >> Check timing chain installation. Refer to EM-199.
No >> GO TO 17.
17.CHECK LUBRICATION CIRCUIT
Refer to EM-211, "
Removal and Installation".
OK or NG
OK >> GO TO 18.
NG >> Clean lubrication line.
18.CHECK INTERMITTENT INCIDENT Continuity should exist.
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EC-738
< SERVICE INFORMATION >[VK45DE]
DTC P0011, P0021 IVT CONTROL
4. Provide 12V DC between intake valve timing control solenoid
valve terminals and then interrupt it. Make sure that the plunger
moves as shown in the figure.
CAUTION:
Do not apply 12V DC continuo usly for 5 seconds or more.
Doing so may result in damage to the coil in intake valve
timing control solenoid valve.
If NG, replace intake valve timing control solenoid valve.
NOTE:
Always replace O-ring when intake valve timing control
solenoid valve is removed.
Removal and InstallationINFOID:0000000001326561
INTAKE VALVE TIMING CONTROL POSITION SENSOR
Refer to EM-199.
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EM-199.
PBIB2275E
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DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
EC-745
< SERVICE INFORMATION > [VK45DE]
C
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Check resistance between terminals 3 and 4.
Check continuity between terminals
3 and 1, 2, 5, 6, terminals 4 and
1, 2, 5, 6.
If NG, replace the A/F sensor 1.
CAUTION:
 Discard any A/F sensor which has been dropped from a height of more than 0.5 m ( 19.7 in) onto a hard surface such
as a concrete floor; use a new one.
 Before installing new A/F sensor, clean exhaust system
threads using Heated Oxygen Sensor Thread Cleaner tool J-
43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and InstallationINFOID:0000000001326569
AIR FUEL RATIO (A/F) SENSOR 1
Refer to EM-179.
Resistance: 2.3 - 4.3
Ω [at 25 °C (77 °F)]
Continuity should not exist.
PBIB1684E
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