AT-224
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
6. Check foreign materials in oil pan to help determine causes ofmalfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is de tected, perform A/T fluid cooler
cleaning. Refer to AT-13, "
A/T Fluid Cooler Cleaning".
7. Disconnect A/T fluid temperature sensor 2 connector (1). CAUTION:
Be careful not to damage connector.
8. Straighten terminal clip ( ) to free A/T fluid temperature sensor 2 harness.
9. Remove A/T fluid temperature sensor 2 with bracket from con- trol valve with TCM.
10. Remove bracket from A/T fluid temperature sensor 2.
Installation
CAUTION:
After completing installation, check A/T fluid leakage and A/F fluid level. Refer to AT- 11 , "
Checking A/T
Fluid".
SCIA5199E
SCIA8076E
SCIA5302E
SCIA5264E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
AT-230
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
INSTALLATION
CAUTION:
After completing installation, check A/T position, A/T fluid leakage and A/F fluid level. Refer to AT-207,
"Checking of A/T Position", AT- 11 , "Checking A/T Fluid".
1. As shown in the figure, use a drift to drive rear oil seal into the rear extension until it is flush.
CAUTION:
Do not reuse rear oil seal.
Apply ATF to rear oil seal.
2. Install return spring to parking pawl.
3. Install parking pawl (with return spring) and pawl shaft to rear extension.
SCIA5144E
SCIA5311E
SCIA2445E
SCIA3424E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ON-VEHICLE SERVICEAT-233
< SERVICE INFORMATION >
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Rear Oil SealINFOID:0000000001327395
REMOVAL
1. Remove center muffler with power tool. Refer to EX-3, "Compo-
nent".
2. Remove rear propeller shaft. Refer to PR-9, "
Removal and
Installation".
3. Remove front propeller shaft (AWD models). Refer to PR-4,
"Removal and Installation".
4. Remove transfer assembly from A/T assembly (AWD models). Refer to TF-40, "
Removal and Installation".
5. Remove rear oil seal using a flat-bladed screwdriver. CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (AWD models).
INSTALLATION
CAUTION:
After completing installati on, check A/T fluid leakage and A/T fluid level. Refer to AT- 11 , "
Checking A/T
Fluid".
1. As shown in the figure, use the drift to drive rear oil seal into rear extension assembly (2WD models) or adapter case assembly
(AWD models) until it is flush.
CAUTION:
Do not reuse rear oil seal.
Apply ATF to rear oil seal.
2. Install transfer assembly to A/T assembly (AWD models). Refer to TF-40, "
Removal and Installation".
3. Install front propeller shaft (AWD models). Refer to PR-4,
"Removal and Installation".
4. Install rear propeller shaft. Refer to PR-9, "
Removal and Installa-
tion".
5. Install center muffler. Refer to EX-3, "
Component".
Revolution Sensor Component (2WD Models Only)INFOID:0000000001327396
COMPONENTS
SCIA5410E
SCIA5411E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
PREPARATIONATC-15
< SERVICE INFORMATION >
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(J-42220)
UV lamp and UV safety goggles Power supply:
DC 12 V (Battery terminal)
For checking refrigerant leak when flu-
orescent dye is installed in A/C system
Includes:
UV lamp and UV safety goggles
(J-41447)
HFC-134a (R-134a) fluorescent
leak detection dye
(Box of 24, 1/4 ounce bottles) Application:
For HFC-134a (R-134a) PAG oil
Container:
1/4 ounce (7.4 cc) bottle
(Includes self-adhesive dye identifica-
tion labels for affixing to vehicle after
charging system with dye.)
(J-41459)
HFC-134a (R-134a) dye injector
Use with J-41447, 1/4 ounce bottle For injecting 1/4 ounce of fluorescent
leak detection dye into A/C system
(J-43872)
Refrigerant dye cleaner For cleaning dye spills
(J-39183)
Manifold gauge set (with hoses
and couplers) Identification:
The gauge face indicates HFC-134a
(R-134a).
Fitting size: Thread size
1/2
″-16 ACME
Service hoses
High-pressure side hose (J-39501-72)
Low-pressure side hose (J-39502-72)
Utility hose
(J-39476-72) Hose color:
Low hose: Blue with black stripe
High hose: Red with black stripe
Utility hose: Yellow with black stripe
or green with black stripe
Hose fitting to gauge:
1/2
″-16 ACME
Tool number
(Kent-Moore No.)
Tool name Description
SHA438F
SHA439F
SHA440F
SHA441F
RJIA0196E
S-NT201
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ATC-16
< SERVICE INFORMATION >
PREPARATION
Commercial Service Tool
INFOID:0000000001328161
Service couplers
High-pressure side coupler (J-39500-20)
Low-pressure side coupler (J-39500-24) Hose fitting to service hose:
M14 x 1.5 fitting is optional or perma-
nently attached.
(J-39650)
Refrigerant weight scale For measuring of refrigerant
Fitting size: Thread size
1/2
″-16 ACME
(J-39649)
Va c u u m p u m p
(Including the isolator valve) Capacity:
Air displacement: 4 CFM
Micron rating: 20 microns
Oil capacity: 482 g (17 oz.)
Fitting size: Thread size
1/2
″-16 ACME
Tool number
(Kent-Moore No.)
Tool name Description
S-NT202
S-NT200
S-NT203
Tool name Description
Refrigerant identifier equipment Checking for refrigerant purity and
system contamination
Power tool For loosening bolts and nuts
RJIA0197E
PBIC0190E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ATC-138
< SERVICE INFORMATION >
REFRIGERANT LINES
O-rings are different from low-pressure pipe 1 (high-pressure pipe 2) and low-pressure pipe 2 (high-
pressure pipe 3).
Mark the mounting position of intake sensor bracket prior to removal so that the reinstalled sensor
can be located in the same position.
When recharging refrigerant, check for leaks.
Removal and Installation of Expansion ValveINFOID:0000000001328230
REMOVAL
1. Remove evaporator. Refer to ATC-137, "Removal and Installation of Evaporator".
2. Remove mounting bolts, and then remove expansion valve. CAUTION:
Cap or wrap the joint of evaporator with suitable material
such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of evaporator with new ones, and then apply compressor oil to it when installing it.
O-rings are different from low-pressure pipe 1 (h igh-pressure pipe 2) and low-pressure pipe 2 (high-
pressure pipe 3).
When recharging refrigerant, check for leaks.
Checking of Refrigerant LeaksINFOID:0000000001328231
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage ma y indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electrical leak detector or fluorescent dye leak
detector (SST: J-42220).
If dye is observed, c onfirm the leak with an electrical leak detector. It is possible a prior leak was repaired and
not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electric al leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electrical leak detector probe slower and closer to the suspected leak area will improve the
chances of finding a leak.
Checking System for Leaks Using the Fluore scent Leak DetectorINFOID:0000000001328232
1. Check A/C system for leaks using the UV lamp and safety goggles (SST: J-42220) in a low sunlight area
(area without windows preferable). Illuminate all co mponents, fittings and lines. The dye will appear as a
bright green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain open-
ing indicates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (SST: J-43872) to prevent future
misdiagnosis. Low-pressure pipe 1 bracket mounting bolt
: 5.5 N·m (0.56 kg-m, 49 in-lb)
RJIA1864E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
CO-14
< SERVICE INFORMATION >[VQ35DE]
RADIATOR
4. Remove reservoir tank and reservoir tank bracket.
5. Disconnect A/T fluid cooler hoses from radiator.
Install blind plug to avoid leakage of A/T fluid.
6. Removal radiator hoses (upper and lower) and reservoir tank hose. CAUTION:
Be careful not to allow engine coolant to contact drive belts.
7. Remove radiator cooling fan assembly. Refer to CO-20, "
Component".
8. Rotate two radiator upper mount brackets 90 degrees in the direction shown in the figure, and remove them.
9. Lift up and remove radiator. CAUTION:
Do not damage or scratch A/C condenser and radiator core
when removing.
INSTALLATION
Installation is the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using the radiator cap tester adapter (commercial service tool) and the
radiator cap tester (commercial service tool). Refer to CO-10, "
Inspection".
Start and warm up the engine. Visually make sure t hat there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapINFOID:0000000001325849
Check valve seat of radiator cap.
- Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
- Check if valve seat has no soil and damage.
SBIA0447E
SBIA0448E
PBIC2816E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
CO-42
< SERVICE INFORMATION >[VK45DE]
RADIATOR
11. Lift up and remove radiator.
CAUTION:
Do not damage or scratch A/C condenser and radiator core
when removing.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter (commercial service tool) and radiator
cap tester (commercial service tool). Refer to CO-37, "
Inspection".
Start and warm up engine. Visually Check if t here is no leaks of engine coolant and A/T fluid.
Checking Radiator CapINFOID:0000000001325873
Check valve seat of radiator cap.
- Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
- Check if valve seat has no soil and damage.
Pull negative-pressure valve to open it, and make sure that it close
completely when released.
- Make sure that there is no dirt or damage on the valve seat of radi-
ator cap negative-pressure valve.
- Make sure that there are no unusualness in the opening and clos- ing conditions of negative-pressure valve.
Check radiator cap relief pressure.
- When connecting radiator cap to the radiator cap tester adapter (commercial service tool) (B) and t he radiator cap tester (commer-
cial service tool) (A), apply engine c oolant to the cap seal surface.
Replace radiator cap if there is an unusualness.
PBIC1536E
PBIC2816E
SMA967B
Standard : 78 - 98 kPa (0.8 - 1.0 kg/cm2, 11 - 14 psi)
Limit : 59 kPa (0.6 kg/cm
2, 9 psi)
PBIC5122J
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C