TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-45
< SERVICE INFORMATION > [ICC]
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DTC 65 PRESSURE CONTROLINFOID:0000000001328836
1.OPERATION CHECK
Check foot brake pedal operates normally.
OK or NG
OK >> GO TO 2.
NG >> 1. Check brake circuit. 2. After repairing, erase DTC and perform active test (BOOSTER SOL/V3) with CONSULT-III.
Then perform self-diagnosis of ICC system again.
2.CHECK BOOSTER SOLENOID
Check booster solenoid. Refer to ACS-63, "
Booster Solenoid".
OK or NG
OK >> GO TO 3.
NG >> Booster solenoid malfunction 1. Replace brake booster.
2. Erase DTC and perform ICC syst em running test. Then perform self-diagnosis of ICC system
again.
3.CHECK HARNESS BETWEEN ICC UNIT AND BRAKE BOOSTER
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector and brake booster connector.
3. Check continuity between ICC unit harness connector (A) and brake booster harness connector (B).
4. Check continuity between ICC unit harness connector and ground.
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform I CC system running test.
Then perform self-diagnosis of ICC system again.
NG >> 1. Repair harness between brake booster and ICC unit.
2. Erase DTC and perform ICC syst em running test. Then perform self-diagnosis of ICC system
again.
DTC 74 LASER BEAM OFF CNTRINFOID:0000000001328837
1.DIAGNOSTIC CHECK
1. Adjust laser beam aiming. Then erase DT C, and perform ICC system running test.
2. Perform self-diagnosis of ICC system.
3. Check if “DTC 74 LASER BEAM OFF CNTR” is indicated.
Is it indicated?
YES >> 1. Replace ICC sensor, and adjust laser beam aiming.
AB
Continuity
ICC unit
connector Te r m i n a l
Brake booster con-
nector Terminal
M88 10
E54 4
Ye s
12 6
PKIC5179E
ICC unit
connector Te r m i n a l
GroundContinuity
M88 10
No
12
PKIB4148E
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AT-3
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DTC P1710 A/T FLUID TEMPERATURE SEN-
SOR CIRCUIT .................................................
..
132
Description .......................................................... ..132
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
132
On Board Diagnosis Logic ....................................132
Possible Cause .....................................................132
DTC Confirmation Procedure ................................132
Wiring Diagram - AT - FTS ....................................133
Diagnosis Procedure .............................................133
Component Inspection ..........................................135
DTC P1721 VEHICLE SPEED SENSOR MTR ..137
Description .......................................................... ..137
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
137
On Board Diagnosis Logic ....................................137
Possible Cause .....................................................137
DTC Confirmation Procedure ................................137
Diagnosis Procedure .............................................137
DTC P1730 A/T INTERLOCK ..........................139
Description .......................................................... ..139
On Board Diagnosis Logic ....................................139
Possible Cause .....................................................139
DTC Confirmation Procedure ................................139
Judgement of A/T Interlock ...................................139
Diagnosis Procedure .............................................139
DTC P1731 A/T 1ST ENGINE BRAKING ........141
Description .......................................................... ..141
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
141
On Board Diagnosis Logic ....................................141
Possible Cause .....................................................141
DTC Confirmation Procedure ................................141
Diagnosis Procedure .............................................141
DTC P1752 INPUT CLUTCH SOLENOID
VALVE ..............................................................
143
Description .......................................................... ..143
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
143
On Board Diagnosis Logic ....................................143
Possible Cause .....................................................143
DTC Confirmation Procedure ................................143
Diagnosis Procedure .............................................143
DTC P1757 FRONT BRAKE SOLENOID
VALVE ..............................................................
145
Description .......................................................... ..145
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
145
On Board Diagnosis Logic ....................................145
Possible Cause .....................................................145
DTC Confirmation Procedure ................................145
Diagnosis Procedure .............................................145
DTC P1762 DIRECT CLUTCH SOLENOID
VALVE ..............................................................
147
Description ........................................................... ..147
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
147
On Board Diagnosis Logic .....................................147
Possible Cause ......................................................147
DTC Confirmation Procedure ................................147
Diagnosis Procedure .............................................147
DTC P1767 HIGH AND LOW REVERSE
CLUTCH SOLENOID VALVE .........................
149
Description .............................................................149
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
149
On Board Diagnosis Logic .....................................149
Possible Cause ......................................................149
DTC Confirmation Procedure ................................149
Diagnosis Procedure .............................................149
DTC P1772 LOW COAST BRAKE SOLENOID
VALVE .............................................................
151
Description .............................................................151
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
151
On Board Diagnosis Logic .....................................151
Possible Cause ......................................................151
DTC Confirmation Procedure ................................151
Diagnosis Procedure .............................................151
DTC P1774 LOW COAST BRAKE SOLENOID
VALVE FUNCTION .........................................
153
Description .............................................................153
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
153
On Board Diagnosis Logic .....................................153
Possible Cause ......................................................153
DTC Confirmation Procedure ................................153
Diagnosis Procedure .............................................153
DTC P1815 MANUAL MODE SWITCH ..........155
Description .............................................................155
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
155
On Board Diagnosis Logic .....................................155
Possible Cause ......................................................155
DTC Confirmation Procedure ................................155
Wiring Diagram - AT - MMSW ...............................156
Diagnosis Procedure .............................................158
Component Inspection ...........................................159
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ................................................................
160
Wiring Diagram - AT - MAIN ..................................160
Diagnosis Procedure .............................................161
CLOSED THROTTLE POSITION AND WIDE
OPEN THROTTLE POSITION CIRCUIT .........
164
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
164
Diagnosis Procedure .............................................164
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AT-4
BRAKE SIGNAL CIRCUIT ..............................165
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
165
Diagnosis Procedure .............................................165
A/T INDICATOR CIRCUIT ...............................166
Description ........................................................... ..166
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
166
Diagnosis Procedure .............................................166
TROUBLE DIAGNOSIS FOR SYMPTOMS .....167
Wiring Diagram - AT - NONDTC .......................... ..167
A/T Check Indicator Lamp Does Not Come On .....170
Engine Cannot Be Started in "P" or "N" Position ...170
In "P" Position, Vehicle Moves When Pushed .......171
In "N" Position, Vehicle Moves ..............................172
Large Shock ("N" to "D" Position) ..........................173
Vehicle Does Not Creep Backward in "R" Position ..175
Vehicle Does Not Creep Forward in "D" Position ..178
Vehicle Cannot Be Started from D1 .......................180
A/T Does Not Shift: D1→ D2 ................................ ..182
A/T Does Not Shift: D2→ D3 ................................ ..184
A/T Does Not Shift: D3→ D4 ................................ ..186
A/T Does Not Shift: D4→ D5 ................................ ..188
A/T Does Not Lock-up ......................................... ..190
A/T Does Not Hold Lock-up Condition ...................192
Lock-up Is Not Released .......................................194
Engine Speed Does Not Return to Idle .................194
Cannot Be Changed to Manual Mode ...................195
A/T Does Not Shift: 5th Gear → 4th Gear ........... ..196
A/T Does Not Shift: 4th Gear → 3rd Gear ........... ..197
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... ..199
A/T Does Not Shift: 2nd Gear → 1st Gear ........... ..201
Vehicle Does Not Decelerate by Engine Brake ... ..202
SHIFT CONTROL SYSTEM ............................205
Control Device Removal and Installation ............. ..205
Control Rod Removal and Installation ...................206
Adjustment of A/T Position ....................................207
Checking of A/T Position .......................................207
A/T SHIFT LOCK SYSTEM .............................208
Description ........................................................... ..208
Shift Lock System Electrical Parts Location ..........208
Wiring Diagram - AT - SHIFT .................................209
Diagnosis Procedure .............................................209
KEY INTERLOCK CABLE ...............................212
Component .......................................................... ..212
Removal and Installation .......................................212
ON-VEHICLE SERVICE ...................................215
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
215
Parking Component (2WD Models Only) ..............226
Rear Oil Seal .........................................................233
Revolution Sensor Component (2WD Models
Only) .....................................................................
233
AIR BREATHER HOSE ....................................239
Removal and Installation ...................................... .239
TRANSMISSION ASSEMBLY ..........................241
Removal and Installation (2WD Models) .............. .241
Removal and Installation (AWD Models) ..............243
OVERHAUL ......................................................249
Component .......................................................... .249
Oil Channel ...........................................................261
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
264
DISASSEMBLY .............................................. ..267
Disassembly ......................................................... .267
REPAIR FOR COMPONENT PARTS ..............285
Oil Pump .............................................................. .285
Front Sun Gear, 3rd One-Way Clutch ...................287
Front Carrier, Input Clutch, Rear Internal Gear .....289
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ..................................................
295
High and Low Reverse Clutch ..............................301
Direct Clutch .........................................................303
ASSEMBLY .................................................... ..306
Assembly (1) ........................................................ .306
Adjustment ............................................................320
Assembly (2) .........................................................323
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
330
General Specification ........................................... .330
Vehicle Speed at Which Gear Shifting Occurs .....330
Vehicle Speed at Which Lock-up Occurs/Releas-
es ..........................................................................
331
Stall Speed ............................................................331
Line Pressure ........................................................331
A/T Fluid Temperature Sensor ..............................332
Turbine Revolution Sensor ...................................332
Vehicle Speed Sensor A/T (Revolution Sensor) ...332
Reverse Brake ......................................................332
Total End Play .......................................................332
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A/T CONTROL SYSTEMAT-29
< SERVICE INFORMATION >
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TCM FunctionINFOID:0000000001327135
The function of the TCM is to:
Receive input signals sent from various switches and sensors.
Determine required line pressure, shifting point, lock-up operation, and engine brake operation.
Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transmission senses vehicle operating condi tions through various sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
SCIA1519E
SENSORS (or SIGNALS)
⇒TCM
⇒ACTUATORS
PNP switch
Accelerator pedal position signal
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Revolution sensor
Vehicle speed signal
Manual mode switch signal
Stop lamp switch signal
Turbine revolution sensor
ATF pressure switch Shift control
Line pressure control
Lock-up control
Engine brake control
Timing control
Fail-safe control
Self-diagnosis
CONSULT-III co
mmunication
line
Duet-EA control
CAN system Input clutch solenoid valve
Direct clutch solenoid valve
Front brake solenoid valve
High and low reverse clutch sole-
noid valve
Low coast brake solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
A/T CHECK indicator lamp
Starter relay
Back-up lamp relay
:
A/T CONTROL SYSTEMAT-31
< SERVICE INFORMATION >
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Input/Output Signal of TCMINFOID:0000000001327137
*1: Spare for vehicle speed sensor·A/T (revolution sensor)
*2: Spare for accelerator pedal position signal
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
*4: Used as a condition for starting self-diagnostics; if self-diagnostics are not started, it is judged that there is some kin d of error.
*5: Input by CAN communications
*6: Output by CAN communications
Line Pressure ControlINFOID:0000000001327138
When an input torque signal equivalent to the engine drive force is sent from the ECM to the TCM, the TCM
controls the line pressure solenoid.
Control item Line
pressure control Vehicle
speed
control Shift
control Lock-up
control Engine
brake
control Fail-safe
function (*3) Self-diag-
nostics
function
Input Accelerator pedal position signal
(*5)XXXXXXX
Vehicle speed sensor A/T
(revolution sensor) XXXXXXX
Vehicle speed sensor MTR
(*1) (*5)X
Closed throttle position signal
(*5)X (*2) X X X X (*4)
Wide open throttle position signal
(*5)XX (*4)
Turbine revolution sensor 1 X X X X X
Turbine revolution sensor 2
(for 4th speed only) XXXXX
Engine speed signals
(*5)XXXXXXX
Stop lamp switch signal
(*5)XXX X (*4)
A/T fluid temperature sensors 1, 2 X X X X X X
ASCD or
ICC Operation signal
(*5)XXX
Overdrive cancel sig-
nal
(*5)X
Out-
put Direct clutch solenoid X X X X
Input clutch solenoid X X X X
High and low reverse clutch sole-
noid
XX XX
Front brake solenoid X X X X
Low coast brake solenoid (ATF
pressure switch 2) XX XXX
Line pressure solenoid X X X X X X X
TCC solenoid X X X
Self-diagnostics table
(*6)X
Starter relay XX
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A/T CONTROL SYSTEMAT-33
< SERVICE INFORMATION >
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The necessary and adequate line pressure for shift change is set.
For this reason, line pressure pattern setting corresponds to input
torque and gearshift selection. Also, line pressure characteristic is
set according to engine speed, during engine brake operation.
At Low Fluid Temperature
When the A/T fluid temperature drops below the prescribed tempera-
ture, in order to speed up the action of each friction element, the line
pressure is set higher than the normal line pressure characteristic.
Shift ControlINFOID:0000000001327139
The clutch pressure control solenoid is controlled by the signals from the switches and sensors. Thus, the
clutch pressure is adjusted to be appropriate to t he engine load state and vehicle driving state. It becomes
possible to finely control the clutch hydraulic pressu re with high precision and a smoother shift change charac-
teristic is attained.
SHIFT CHANGE
The clutch is controlled with the optimum timing and oil pressure by the engine speed, engine torque informa-
tion, etc.
Shift Change System Diagram
PCIA0010E
PCIA0011E
PCIA0012E
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TROUBLE DIAGNOSISAT-41
< SERVICE INFORMATION >
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TROUBLE DIAGNOSIS
DTC Inspection Priority ChartINFOID:0000000001327148
If some DTCs are displayed at the same time, per form inspections one by one based on the following priority
chart.
NOTE:
If “DTC U1000” is displayed with other DTCs, fi rst perform the trouble diagnosis for “DTC U1000 CAN
COMMUNICATION”. Refer to AT- 9 4
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Fail-SafeINFOID:0000000001327149
The TCM has an electrical fail-safe mode. This mode make s it possible to operate even if there is an error in a
main electronic control input/output signal circuit.
In fail-safe mode, even if the selector lever is “D” or “M” mode, the transmission is fixed in 2nd, 4th or 5th
(depending on the breakdown position), so the customer should feel “slipping” or “poor acceleration”.
Even when the electronic circuits are normal, under s pecial conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the ti re rotation), the transmission can go into fail-safe
mode. If this happens, switch OFF the ignition switch for 10 seconds, then switch it ON again to return to the
normal shift pattern. Therefore, t he customer's vehicle has returned to normal, so handle according to the
“WORK FLOW” (Refer to AT- 4 2
).
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, th is function controls the A/T to mark driving possible.
Vehicle Speed Sensor
Signals are input from two systems - from vehicle speed sensor A/T (revolution sensor) installed on the trans-
mission and from combination meter so normal driving is possible even if there is a malfunction in one of the
systems. And if vehicle speed sens or A/T (revolution sensor) has unus ual cases, 5th gear and manual mode
are prohibited.
Accelerator Pedal Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving po ssible. And if there are malfunctions in tow systems,
the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
Throttle Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving po ssible. And if there are malfunctions in tow systems,
the accelerator opening angle is controlled by the idle signal sent from the ECM which is based on input indi-
cating either idle condition or off-idle condition (pre- determined accelerator opening) in order to make driving
possible.
PNP Switch
In the unlikely event that a malfunction signal enters t he TCM, the position indicator is switched OFF, the
starter relay is switched OFF (starter starting is di sabled), the back-up lamp relay switched OFF (back-up lamp
is OFF) and the position is fixed to the “D” position to make driving possible.
Starter Relay
The starter relay is switched OFF. (Starter starting is disabled.)
A/T Interlock
If there is an A/T interlock judgment malfunction, t he A/T is fixed in 2nd gear to make driving possible.
NOTE:
When the vehicle is driven fixed in 2nd gear, a turbine revolution sensor malfunction is displayed,
but this is not a turbine r evolution sensor malfunction.
When the coupling pattern below is detected, the fail- safe action corresponding to the pattern is performed.
A/T 1st Engine Braking
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
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AT-42
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
When there is an A/T first gear engine brake judgment malfunction, the low coast brake solenoid is switched
OFF to avoid the engine brake operation.
Line Pressure Solenoid
The solenoid is switched OFF and the line pressure is set to the maximum hydraulic pressure to make driving
possible.
Torque Converter Clutch Solenoid
The solenoid is switched OFF to release the lock-up.
Low Coast Brake Solenoid
When a malfunction (electrical or functional) occurs, in or der to make driving possible, if the solenoid is ON,
the transmission is held in 2nd gear; if the solenoid is OFF, the A/T is held in 4th gear. (Engine brake is not
applied in 1st and 2nd gear.)
Input Clutch Solenoid
If a malfunction (electrical or functi onal) occurs with the solenoid either ON or OFF, the A/T is held in 4th gear
to make driving possible.
Direct Clutch Solenoid
If a malfunction (electrical or functi onal) occurs with the solenoid either ON or OFF, the A/T is held in 4th gear
to make driving possible.
Front Brake Solenoid
If a malfunction (electrical or functi onal) occurs with the solenoid ON, in order to make driving possible, the A/
T is held in 5th gear; if the solenoid is OFF, 4th gear.
High and Low Reverse Clutch Solenoid
If a malfunction (electrical or functi onal) occurs with the solenoid either ON or OFF, the A/T is held in 4th gear
to make driving possible.
Turbine Revolution Sensor 1 or 2
The control is the same as if there were no turbi ne revolution sensors, 5th gear and manual mode are prohib-
ited.
How to Perform Trouble Diagnosis for Quick and Accurate RepairINFOID:0000000001327150
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor , accelerator pedal position sensor (throttle position
sensor) or PNP switch and provides shift cont rol or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnos tic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose a error that occurs intermittently
rather than continuously. Most inte rmittent errors are caused by poor
electric connections or improper wiring. In this case, careful check-
ing of suspected circuits may help prevent the replacement of good
parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-III (or GST) or a circuit tester connected should be
performed. Follow the "WORK FLOW".
SAT631IB
SAT632I
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