EC-1032
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DTC P1217 ENGINE
OVER TEMPERATURE
2. After refilling coolant, run engine to en sure that no water-flow noise is emitted.
Overall Function CheckINFOID:0000000001326899
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-III
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1035,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1035,
"Diagnosis Procedure".
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- SULT-III.
5. If the results are NG, go to EC-1035, "
Diagnosis Procedure".
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1035,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1035,
"Diagnosis Procedure".
3. Disconnect engine coolant temperature sensor harness connec- tor.
4. Connect 200 Ω resister to the engine coolant temperature sensor
harness connector.
5. Start engine and make sure that cooling fan operates at middle speed.
Be careful not to overheat engine.
If NG, go to EC-1035, "
Diagnosis Procedure".
If OK, go to the following step.
6. Turn ignition switch OFF.
7. Disconnect 200 Ω resister from engine coolant temperature sen-
sor harness connector.
8. Connect 150 Ω resistor to engine coolant temperature sensor
harness connector.
SEF621W
SEF621W
PBIB0965E
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EC-1036
< SERVICE INFORMATION >[VK45DE]
DTC P1217 ENGINE
OVER TEMPERATURE
OK (Without CONSULT-III)>>GO TO 4.
NG >> Check cooling fan (crankshaft driven). Refer to CO-48
.
2.CHECK COOLING FAN MIDDLE SPEED OPERATION
With CONSULT-III
1. Start engine and let it idle.
2. Select “COOLING FAN” in “ACTIVE TEST” mode wit h CONSULT-III, and touch “MID” on the CONSULT-III
screen.
3. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 3.
NG >> Check cooling fan middle speed cont rol circuit. (Go to "PROCEDURE A".)
3.CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-III
1. Select “COOLING FAN” in “A CTIVE TEST” mode with CONSULT-III and touch “HI” on the CONSULT-III
screen.
2. Make sure that cooling fan operates at higher speed than middle speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to "PROCEDURE B".)
4.CHECK COOLING FAN MIDDLE SPEED OPERATION
Without CONSULT-III
1. Disconnect engine coolant temperature sensor harness connector.
2. Connect 200 Ω resistor to engine coolant tem perature sensor harness connector.
3. Start engine and let it idle.
4. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 5.
NG >> Check cooling fan middle speed control circuit. (Go to "PROCEDURE A".)
5.CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-III
1. Disconnect 200 Ω resister to the engine coolant te mperature sensor harness connector.
2. Connect 150 Ω resistor to engine coolant tem perature sensor harness connector.
3. Start engine and let it idle.
4. Make sure that cooling fan operates at higher speed than middle speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan control circuit. (Go to "PROCEDURE B".)
6.CHECK COOLING SYSTEM FOR LEAK
PBIB0965E
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DTC P1217 ENGINE OVER TEMPERATUREEC-1037
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Apply pressure to the cooling sys
tem with a tester, and check if the
pressure drops.
CAUTION:
Higher than the specified pressu re may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 7.
NG >> Check the following for leak. Refer to CO-37, "
Inspec-
tion".
Hose
Radiator
Water pump
7.CHECK RADIATOR CAP
Apply pressure to cap with a tester.
OK or NG
OK >> GO TO 8.
NG >> Replace radiator cap.
8.CHECK COMPONENT PARTS
Check the following.
Thermostat. (Refer to CO-52
.)
Water control valve. (Refer to CO-52
.)
Engine coolant temperature sensor. (Refer to EC-783, "
Component Inspection".)
OK or NG
OK >> GO TO 9.
NG >> Replace malfunctioning component.
9.CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-1039, "
Main 13 Causes of Overheating".
>> INSPECTION END
PROCEDURE A
1.CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E6.
3. Check voltage between IPDM E/R terminal 16 and ground with CONSULT-III or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. Testing pressure: 157 kPa (1.6 kg/cm
2, 23 psi)
PBIC1528E
Radiator cap
relief pressure:
59 - 98 kPa (0.6 - 1.0 kg/cm2, 9 - 14 psi)
SLC755A
Voltage: Battery voltage
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DTC P1217 ENGINE OVER TEMPERATUREEC-1039
< SERVICE INFORMATION > [VK45DE]
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2. Disconnect cooling fan motor harness connector.
3. Check harness continuity between cooling fan motor terminal 1
and IPDM E/R terminal 11.
Refer to wiring diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
2.CHECK COOLING FAN MOTOR
Refer to EC-1040, "
Component Inspection".
OK or NG
OK >> GO TO 3.
NG >> Replace cooling fan motor.
3.CHECK INTERMITTENT INCIDENT
Perform EC-717
.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-17.
NG >> Repair or replace harness connectors.
Main 13 Causes of OverheatingINFOID:0000000001326902
Continuity should exist.
PBIB1493E
Engine Step Inspection item Equipment Standard Reference page
OFF 1 Blocked radiator Blocked condenser
Blocked radiator grille
Blocked bumper Visual No blocking —
2 Coolant mixture Coolant tester 50 - 50% coolant mixture MA-10
3 Coolant level Visual Coolant up to MAX level in
reservoir tank and radiator
filler neckCO-37
4 Radiator cap Pressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2, 9 - 14
psi) (Limit) CO-42
ON*25 Coolant leaks Visual No leaks
CO-37
ON*26 Thermostat Touch the upper and
lower radiator hosesBoth hoses should be hot
CO-52
ON*17 Cooling fan CONSULT-III Operating See trouble diagnosis for
DTC P1217 (EC-1030
).
OFF 8 Combustion gas leak Color checker chemical tester 4 Gas analyzerNegative —
ON*
39 Coolant temperature gauge Visual Gauge less than 3/4 when
driving —
Coolant overflow to res- ervoir tank Visual No overflow during driving
and idling CO-37
OFF*410 Coolant return from res-
ervoir tank to radiator Visual Should be initial level in
reservoir tank CO-37
OFF 11 Water control valve Remove and inspect
the valveWithin the specified value
CO-52
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DTC P1421 COLD START CONTROLEC-1045
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DTC P1421 COLD START CONTROL
DescriptionINFOID:0000000001326914
ECM controls ignition timing and engine idle speed when engine is started with prewarming up condition.
This control promotes the activation of three way ca
talyst by heating the catalyst and reduces emissions.
On Board Diagnosis LogicINFOID:0000000001326915
DTC Confirmation ProcedureINFOID:0000000001326916
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
If DTC P1421 is displayed with other DTC, firs t perform the trouble diagnosis for other DTC.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check that the “COOLAN TEMP/S” indication is between 4°C (39 °F) and 36 °C (97 °F).
If “COOLAN TEMP/S” indication is within the specified value, go to the following step.
If “COOLANT TEMP/S” indication is out of the specified value, cool engine down or warm engine up and
go to step 1.
5. Start engine and let it idle for 5 minutes.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-1045, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis ProcedureINFOID:0000000001326917
1.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-663, "
Idle Air Volume Learning".
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 2.
No >> Follow the instruction of Idle Air Volume Learning.
2.CHECK INTAKE SYSTEM
Check for the cause of intake air volume lacking. Refer to the following.
Crushed intake air passage
Intake air passage clogging
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning part
3.CHECK FUEL INJECTION SYSTEM FUNCTION
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1421
1421 Cold start emission reduction
strategy monitoring ECM does not control ignition timing and engine
idle speed properly when engine is started with
prewarming up condition. Lack of intake air volume
Fuel injection system
ECM
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VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)
EC-1187
< SERVICE INFORMATION > [VK45DE]
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VARIABLE INDUCTION AI
R CONTROL SYSTEM (VIAS)
DescriptionINFOID:0000000001327082
SYSTEM DESCRIPTION
*: The ECM determines the start signal status by the signals of engine speed and battery voltage.
When the engine is running at low or medium speed, the power valve isfully closed. Under this condition, the
effective suction port length is equivalentto the total lengt h of the intake manifold collector's suction port includ-
ingthe intake valve. This long suction port provides incr eased air intake whichresults in improved suction effi-
ciency and higher torque generation.
The surge tank and one-way valve are provided. When engine is runningat high speed, the ECM sends the
signal to the VIAS control solenoid valve.This signal introduces the intake manifold vacuum into the power
valve actuatorand therefore opens the power valve to two suction passages together in thecollector.
Under this condition, the effective port length is equi valent to thelength of the suction port provided indepen-
dently for each cylinder. Thisshortened port length results in enhanced engine output with reduced suctionre-
sistance under high speeds.
The power valve is always open regardless of the engine speed when gear position is in N or P.
COMPONENT DESCRIPTION
Power Valve
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
VIAS control VIAS control solenoid valve
Mass air flow sensor Amount of intake air
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Battery Battery voltage*
Engine coolant temperature sensor Engine coolant temperature
PBIB1876E
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EC-1196
< SERVICE INFORMATION >[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Fuel PressureINFOID:0000000001327089
Idle Speed and Ignition TimingINFOID:0000000001327090
*: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights, heater fan & rear window defogger)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueINFOID:0000000001327091
Mass Air Flow SensorINFOID:0000000001327092
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorINFOID:0000000001327093
Engine Coolant Te
mperature SensorINFOID:0000000001327094
Fuel Tank Temperature SensorINFOID:0000000001327095
Fuel pressure at idling kPa (kg/cm2, psi) Approximately 350 (3.57, 51)
Target idle speed No load* (in P or N position) 650
±50 rpm
Air conditioner: ON In P or N position 700 rpm or more
Ignition timing In P or N position 12 ° ± 5 ° BTDC
Condition Calculated load value% (Using CONSULT-III or GST)
At idle 14.0 - 33.0
At 2,500 rpm 12.0 - 25.0
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle 1.0 - 1.3V*
Mass air flow (Using CONSULT-III or GST) 2.0 - 6.0 g·m/sec at idle*
7.0 - 20.0 g·m/sec at 2,500 rpm*
Temperature °C ( °F) Resistance k Ω
25 (77) 1.800 - 2.200
Temperature °C ( °F) Resistance k Ω
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Temperature °C ( °F) Resistance k Ω
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
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EM-1
ENGINE
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SECTION EM
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CONTENTS
ENGINE MECHANICAL
VQ35DE
SERVICE INFORMATION .. ..........................
4
PRECAUTIONS .............................................. .....4
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
4
Precaution for Drain Engine Coolant and Engine
Oil ..............................................................................
4
Precaution for Disconnecting Fuel Piping .................4
Precaution for Removal and Disassembly ................4
Precaution for Inspection, Repair and Replace-
ment ..........................................................................
4
Precaution for Assembly and Installation ..................5
Precaution for Angle Tightening ................................5
Precaution for Liquid Gasket .....................................5
PREPARATION ...................................................7
Special Service Tool ........................................... ......7
Commercial Service Tool ..........................................9
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................
12
NVH Troubleshooting - Engine Noise ................. ....12
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
12
DRIVE BELTS ....................................................14
Checking Drive Belts ........................................... ....14
Tension Adjustment ................................................14
Removal and Installation .........................................15
AIR CLEANER AND AIR DUCT ........................17
Component .......................................................... ....17
Removal and Installation .........................................17
Changing Air Cleaner Filter .....................................18
INTAKE MANIFOLD COLLECTOR ...................19
Component .......................................................... ....19
Removal and Installation .........................................19
INTAKE MANIFOLD ...........................................24
Component .......................................................... ....24
Removal and Installation .........................................24
EXHAUST MANIFOLD AND THREE WAY
CATALYST ........................................................
26
Component ..............................................................26
Removal and Installation .........................................26
OIL PAN AND OIL STRAINER .........................30
Component (2WD Models) ......................................30
Removal and Installation (2WD Models) .................30
Component (AWD Models) ......................................35
Removal and Installation (AWD Models) .................36
IGNITION COIL .................................................42
Component ..............................................................42
Removal and Installation .........................................42
SPARK PLUG (PLATINUM-TIPPED TYPE) .....43
Component ..............................................................43
Removal and Installation .........................................43
FUEL INJECTOR AND FUEL TUBE ................45
Component ..............................................................45
Removal and Installation .........................................45
ROCKER COVER .............................................51
Component ..............................................................51
Removal and Installation .........................................51
FRONT TIMING CHAIN CASE .........................54
Removal and Installation .........................................54
TIMING CHAIN ..................................................64
Component .......................................................... ....64
Removal and Installation .........................................65
CAMSHAFT .......................................................83
Component ..............................................................83
Removal and Installation .........................................84
Valve Clearance ......................................................91
OIL SEAL ..........................................................97
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