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AT-310
< SERVICE INFORMATION >
ASSEMBLY
18. Install reverse brake drive plates, driven plates and dish plates in transmission case.
CAUTION:
Take care with order of plates.
VQ35DE models
VK45DE models
- Snap ring (1)
- Retaining plate (2)
- Drive plate (3)
- Driven plate (4)
- Dish plate (5)
- Drive plate/Driven plate: 6/6
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ASSEMBLYAT-311
< SERVICE INFORMATION >
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19. Assemble N-spring.
20. Install reverse brake retaining plate in transmission case.
21. Install snap ring in transmission case.
22. Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate. Refer to
“Parts Information” for retaining plate.
23. Install needle bearing to transmission case. CAUTION:
Take care with the direction of needle bearing. Refer to
AT-264, "
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
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Specified clearance “A”
Standard : 0.7 - 1.1 mm (0.028 - 0.043 in)
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AT-312
< SERVICE INFORMATION >
ASSEMBLY
24. Install revolution sensor to transmission case, and then tightenrevolution sensor mounting bolt to the specified torque. Refer to
AT-249, "
Component".
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
25. As shown in the figure, use the drift to drive rear oil seal into the rear extension (2WD models) or adapter case (AWD models)
until it is flush.
CAUTION:
Do not reuse rear oil seal.
Apply ATF to rear oil seal.
26. Install return spring to parking pawl. VQ35DE models
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AT-314
< SERVICE INFORMATION >
ASSEMBLY
31. Install parking gear to output shaft.
32. Install output shaft in transmission case.CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
33. Install bearing race to output shaft.
34. Install rear extension assembly (2WD models) or adapter case assembly (AWD models) according to the following procedures.
a. 2WD models
i. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-44, "
Recommended Chemical Product
and Sealant".) to rear extension assembly as shown in the fig-
ure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
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ASSEMBLYAT-315
< SERVICE INFORMATION >
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ii. Install rear extension assembly to transmission case. CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator suppor t when assembling the rear
extension assembly.
iii. Tighten rear extension assembly mounting bolts to specified torque. Refer to AT-249, "
Component".
CAUTION:
Do not reuse self-sealing bolts.
b. AWD m od e l s
i. Install gasket onto transmission case. CAUTION:
Do not reuse gasket.
Completely remove all moistu re, oil and old gasket, etc.
from the transmission case and adapter case assembly
mounting surfaces.
ii. Install adapter case assembly to transmission case. CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator suppor t when assembling the rear
extension assembly.
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ASSEMBLYAT-319
< SERVICE INFORMATION >
DE
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M A
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46. Install front carrier assembly, input clutch assembly and rear internal gear as a unit.
47. Install seal rings in input clutch assembly. CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
48. Install band servo anchor end pin and lock nut in transmission case.
CAUTION:
Do not reuse band servo anchor end pin.
49. Install brake band in transmission case. CAUTION:
Assemble it so that identificatio n to avoid incorrect installa-
tion faces servo side.
50. Install front sun gear to front carrier assembly. CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
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ASSEMBLYAT-321
< SERVICE INFORMATION >
DE
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K L
M A
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1. Measure dimensions “K” and “L” and then calculate dimension “J”.
a. Measure dimension “K”.
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimensions “M
1” and “M2” and then calculate dimen-
sion “M”.
a. Place bearing race and needle bearing on oil pump assembly.
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“J” : Distance between oil pump fitting surface of transmission case and n eedle bearing mating
surface of front sun gear.
J = K – L
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AT-322
< SERVICE INFORMATION >
ASSEMBLY
b. Measure dimension “M1”.
c. Measure dimension “M
2”.
d. Calculate dimension “M”.
3. Adjust total end play “T
1”.
Select proper thickness of bearing race so that total end play is within specifications. Refer to “Parts Information” for bearing
race selection.
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“M” : Distance between transmission case fitting
surface of oil pump and needle bearing on oil
pump.
M = M
1 – M2
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T1 = J – M
Total end play “T
1”
: 0.25 - 0.55 mm (0.0098 - 0.0217 in)
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