EM-200
< SERVICE INFORMATION >[VK45DE]
TIMING CHAIN
Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325789
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-237, "Component".
2. Remove the following components and related parts: Drive belt auto tensioner and idler pulley: Refer to EM-172, "
Drive Belt Auto Tensioner and Idler Pulley".
Thermostat housing and hoses: Refer to CO-52, "
Component".
Ignition coil: Refer to EM-187, "
Component".
Rocker cover: Refer to EM-196, "
Component".
3. If necessary, remove intake valve timing control position sensor (right and left bank) and camshaft position sensor (PHASE) from
intake valve timing control cover and front cover.
CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
4. If necessary, remove intake valve timing control solenoid valve from intake valve timing control cover. CAUTION:
Handle components and parts caref ully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location wh ere they are exposed to magnetism.
7. O-ring 8. Seal ring 9. Intake valve timing control position
sensor (right bank)
10. O-ring 11. Intake valve timing control cover
(right bank)
12.Intake valve timing control position
sensor (left bank)
13. O-ring 14. Intake valve timing control cover (left
bank)15. Seal ring
16. Intake valve timing control solenoid-
valve (left bank) 17. O-ring 18. Oil level gauge
19. Oil level gauge guide 20. O-ring 21. Crankshaft pulley bolt
22. Crankshaft pulley 23. Front oil seal 24. Chain tensioner cover
25. Camshaft position se nsor (PHASE) 26. O-ring 27. Oil pump drive spacer
28. Oil pump assembly 29. Crankshaft sprocket 30. O-ring
31. O-ring 32. Timing chain tension guide
(right bank)33.
Timing chain slack guide
(right bank)
34. Timing chain (right bank) 35. Timing chain (left bank) 36. Chain tensioner (left bank)
37. Chain tensioner (right bank) 38. Timing chain slack guide
(left bank)39.
Timing chain tension guide
(left bank)
40. O-ring
A. Refer to EM-200
PBIC0050E
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EM-210
< SERVICE INFORMATION >[VK45DE]
TIMING CHAIN
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in guide may gen-
erate a pounding noise during and just after engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak and exhaust gases leak. Before starting engine, check oil/fluid levels incl
uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants"
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applic able lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc. Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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EM-218
< SERVICE INFORMATION >[VK45DE]
CAMSHAFT
a. Release fuel pressure. Refer to
EC-665, "Fuel Pressure Check".
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-199, "
Component".
4. Crank the engine, and then make sure that engine oil comes out from intake valve timing control cover oil hole. End crank after
checking.
WARNING:
Be careful not to touch rotati ng parts (drive belt, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine co mponents and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.
Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not come out from intake valve timing control cover oil hole. Refer to LU-21, "
Lubrication Circuit".
5. Remove components between intake valve timing c ontrol solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-21, "
Lubrication Circuit".
6. After inspection, install removed parts.
Valve ClearanceINFOID:0000000001325792
INSPECTION
In cases of removing/installing or replacing camshaft and valve-related parts, or of unusual engine conditions
due to changes in valve clearance (found malfunctions dur ing starting, idling or causing noise), perform
inspection as follows:
1. Remove rocker covers (right and left bank). Refer to EM-196, "
Component".
2. Measure the valve clearance as follows:
a. Set No. 1 cylinder at TDC of its compression stroke. Rotate crankshaft pulley in clockwise to align TDC identifica-
tion notch (without paint mark) with timing indicator on front
cover.
Make sure that both intake and exhaust cam noses of No. 1 cylinder (engine front side of left bank) are located as shown in
the figure.
If not, turn crankshaft one revolution (360 degrees) and align
as shown in the figure.
PBIC2848E
PBIC2341E
KBIA0400J
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EM-226
< SERVICE INFORMATION >[VK45DE]
CYLINDER HEAD
CYLINDER HEAD
On-Vehicle ServiceINFOID:0000000001325796
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to
EC-665, "
Fuel Pressure Check".
a. Remove fuel pump fuse to avoid fuel injection during measure- ment.
3. Remove engine cover with power tool. Refer to EM-169, "
Component".
4. Remove ignition coil and spark plug from each cylinder. Refer to EM-187, "
Component" and EM-188,
"Component".
5. Connect engine tachometer (not required in use of CONSULT-III).
6. Install compression gauge with adapter (SST or commercial ser- vice tool) onto spark plug hole.
Use compression gauge adapter (SST) which is required onNo. 7 and 8 cylinders.
Use compression gauge adapter (if no SST is used) whose picking up end inserted to spark plug hole is smaller than 20
mm (0.79 in) in diameter. Otherwise, it may be caught by cylin-
der head during removal.
7. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge pointer stabilizes, read the compression pressure and engine rpm. Perform these steps to check each cyl-
inder.
Compression pressure:
Unit: kPa (kg/cm2, psi)/rpm
CAUTION:
Always use a fully changed battery to obtain the specified engine speed.
PBIB1482E
PBIC1554E
SBIA0533E
Standard Minimum Deferential limit between cylinders
1,320 (13.5, 191)/300 1,130 (11.5, 164)/300 98 (1.0, 14)/300
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EM-240
< SERVICE INFORMATION >[VK45DE]
ENGINE ASSEMBLY
Avoid damage to and oil/grease smearing or
spills onto engine mounting insulator.
4. Remove alternator. Refer to SC-19, "
System Description".
5. Remove starter motor. Refer to SC-8, "
System Description".
6. Separate engine from transmission assembly. Refer to AT-243, "
Removal and Installation (AWD Models)".
7. Remove front final drive from engine. Refer to FFD-14, "
Removal and Installation (VQ35DE Models)".
8. Remove engine mounting insulators (RH and LH) and brackets (RH and LH) from engine with power tool.
9. Remove engine rear member and engine mounting insulator (rear) from transmission.
INSTALLATION
Note the following, and install in the reverse order of removal.
Do not allow engine mounting insulator to be damage and careful no engine oil gets on it.
For a location with a positioning pin, insert it securely into hole of mating part.
For a part with a specified installation orientation, refer to component figure in "Removal and Installation".
When installing engine mounting brackets (RH and LH) on cylinder
block, tighten two upper bolts (show n as “A” in the figure) first.
Then tighten two lower bolts (shown as “B” in the figure).
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applic able lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC2365E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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CYLINDER BLOCKEM-243
< SERVICE INFORMATION > [VK45DE]
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- A/C compressor: Refer to
ATC-121, "Component".
- Ignition coil: Refer to EM-187, "
Component".
- Rocker cover: Refer to EM-196, "
Component".
- Other removable brackets
NOTE:
The figure shows an example of widely use engine stand that
can hold mating surface of transmission with drive plate and rear
plate removed.
CAUTION:
Before removing the hanging chains, make sure the engine
stand is stable and there is no risk of overturning.
4. Drain engine oil. Refer to LU-24, "
Changing Engine Oil".
5. Drain engine coolant from inside engine by removing water drain plugs “B” as shown in the figure.
6. Remove the following parts and related parts (The parts listed in step 3 are not included here). Oil pan and oil strainer: Refer to EM-183, "
Component".
Crankshaft pulley, front cover and timing chain: Refer to EM-199, "
Component".
Camshaft: Refer to EM-211, "
Component".
Cylinder head: Refer to EM-226, "
On-Vehicle Service".
7. Remove knock sensor. CAUTION:
Carefully handle sensor, avoiding shocks.
8. Remove piston and connecting rod assembly as follows: Before removing piston and connecting rod assembly, check the connecting rod side clearance. Refer to
EM-256, "
Inspection After Disassembly".
a. Position crankshaft pin corresponding to connecting rod to be removed onto the bottom dead center.
b. Remove connecting rod bearing cap.
c. Using hammer handle or similar tool, push piston and connect- ing rod assembly out to the cylinder head side.
CAUTION:
Be careful not to damage the cylinder wall and crankshaft
pin, resulting from an interf erence of the connecting rod big
end.
9. Remove connecting rod bearings from connecting rod and connecting rod bearing cap.
CAUTION:
Identify installation po sitions, and store them without mixing them up.
PBIC0085E
PBIC1265E
PBIC0086E
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FUEL SYSTEMFL-3
< SERVICE INFORMATION >
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FUEL SYSTEM
Checking Fuel LineINFOID:0000000001327104
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loos
e connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
General PrecautionINFOID:0000000001327105
WARNING:
When replacing fuel line parts, be sure to observe the following.
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
Be sure to work in a well ventila ted area and furnish workshop with a CO
2 fire extinguisher.
Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:
Use gasoline required by the regulations for octane number. Refer to GI-5, "
Precaution for Fuel
(Unleaded Premium Gasoline Recommended)".
Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-proof containe r and put the lid on securely. Keep the container in
safe area.
- Release fuel pressure from th e fuel lines. Refer to EC-87, "
Fuel Pressure Check" (VQ35DE) or EC-
665, "Fuel Pressure Check" (VK45DE).
- Disconnect negative battery terminal.
Always replace O-ring and clamps with new ones.
Do not kink or twist tubes when they are being installed.
Do not tighten hose clamps excessi vely to avoid damaging hoses.
After connecting fuel tube qu ick connectors, make sure quick
connectors are secure.
Ensure that connector and resin tube do not contact any adja-
cent parts.
After installing tubes, make su re there is no fuel leakage at
connections in the following steps.
- Apply fuel pressure to fuel li nes with turning ignition switch
“ON” (with engine stopped). Th en check for fuel leaks at con-
nections.
- Start engine and rev it up and check for fuel leaks at connec- tions.
Use only a genuine NISSAN fuel filler cap as a replacement. If
an incorrect fuel filler cap is used, the “MIL” may come on.
For servicing “Evaporative Emi ssion System” parts, refer to
EC-40, "
Description" (VQ35DE) or EC-618, "Description"
(VK45DE).
For servicing“On Board Refueling Vapor Recovery (ORVR)”
parts, refer to EC-46, "
System Description" (VQ35DE) or EC-
624, "System Description" (VK45DE).
SMA803A
SBIA0504E
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FL-8
< SERVICE INFORMATION >
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
1. Turn ignition switch “ON” (with engine stopped), then check connections for leaks by applying fuel pres-
sure to fuel piping.
2. Start engine and let it idle and make sure there are no fuel leaks at the fuel system connections.
ComponentINFOID:0000000001327108
Disassembly and AssemblyINFOID:0000000001327109
CAUTION:
Sub fuel level sensor unit cannot be disassembled and should be replaced as a unit.
DISASSEMBLY
Remove fuel level sensor unit as follows.
1. Disconnect harness connector.
Hold connector by fingers and pull it out, because there is no
stopper release tab.
2. Using suitable tool, pull up tabs points as shown in the figure (two points) to release the lock.
CAUTION:
Be careful not to damage it.
1. Fuel level sensor unit 2. Fuel filter and fuel pump assembly
PBIC1081E
PBIC1078E
PBIC1654E
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