REFRIGERANT LINESATC-131
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Removal and Installation of Low-Pre ssure Pipe 1 (Engine Compartment)INFOID:0000000001328223
REMOVAL
1. Use a refrigerant collecting equipment (f or HFC-134a) to discharge the refrigerant.
2. Remove cowl top cover. Refer to EI-23
.
3. Remove low-pressure pipe 1 bracket and low-pressure flexible hose bracket mounting bolts.
4. Disconnect one-touch joints.
a. Set a disconnector (SST: 9253089916) on A/C piping.
b. Slide a disconnector toward vehicle front until it clicks.
c. Slide A/C piping toward vehicle front and disconnect it.
5. Remove low-pressure pipe 1. CAUTION:
Cap or wrap the joint of low-pressure pipe 1 and 2 with suit-
able material such as vinyl ta pe to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of low-pressure pipe 1 with new ones, and th en apply compressor oil to it when
installing it.
Female-side piping c onnection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is comple ted, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks. High-pressure flexible hose bracket mounting bolt
: 5.5 N·m (0.56 kg-m, 49 in-lb)
RJIA2068E
RJIA2069E
RJIA2037E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
REFRIGERANT LINESATC-139
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4. Perform a system performance check and verify the l eak repair with an approved electrical leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionINFOID:0000000001328233
(This procedure is only necessary when recharging t he system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2, 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refr igerant dye into the injector tool (SST: J-41459).
3. Connect the injector tool to the A/C low-pressure side service valve.
4. Start the engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye
through the low-pressure service valve using dye inje ctor tool (SST: J-41459) (refer to the manufacture’s
operating instructions).
6. With the engine still running, disconnect the injector tool from the service valve. CAUTION:
Be careful the A/C system or replacing a componen t, pour the dye directly into the open system
connection and proceed wi th the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the
leak size, operating conditions and location of the leak , it may take from minutes to days for the dye to
penetrate a leak and become visible.
8. Attach a blue label as necessary.
Electrical Leak DetectorINFOID:0000000001328234
PRECAUTIONS FOR HANDLING LEAK DETECTOR
When performing a refrigerant leak check, use an A/C electrical leak
detector (SST) or equivalent. Ensure that the instrument is calibrated
and set properly per the operating instructions.
The leak detector is a delicate device. In order to use the leak detec-
tor properly, read the operating instructions and perform any speci-
fied maintenance.
1. Position probe approximately 5 mm (3/16 in) away from point to
be checked.
SHA196FA
SHA707EA
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ATC-140
< SERVICE INFORMATION >
REFRIGERANT LINES
2. When testing, circle each fitting completely with probe.
3. Move probe along component approximately 25 to 50 mm (1 to2 in)/sec.
CHECKING PROCEDURE
To prevent inaccurate or false readings, make sure t here is no refrigerant vapor, shop chemicals, or cigarette
smoke in the vicinity of the vehicle. Perform the leak test in calm area (low air/wind movement) so that the
leaking refrigerant is not dispersed.
1. Stop the engine.
2. Connect a suitable A/C manifold gauge set (SST: J-39183) to the A/C service valves.
3. Check if the A/C refrigerant pressu re is at least 345 kPa (3.52 kg/cm
2, 50 psi) above 16°C (61 °F). If less
than specification, recover/evacuate and recharge t he system with the specified amount of refrigerant.
NOTE:
At temperatures below 16 °C (61 °F), leaks may not be detected since the system may not reach 345 kPa
(3.52 kg/cm
2, 50 psi).
4. Perform the leak test from the high-pressure side (compressor discharge a to evaporator inlet h) to the
low-pressure side [evaporator drain hose i to shaft seal o (VK45DE) or n (VQ35DE)]. Refer to ATC-121,
"Component". Perform a leak check for the following areas carefully. Clean the component to be checked
and move the leak detected probe comp letely around the connection/component.
Compressor
Check the fitting of high- and low-pressure flexible hoses, relief valve and shaft seal.
Condenser
Check the fitting of high-pressure flexible hose and pipe, refrigerant pressure sensor.
Liquid tank
Check the fitting of refrigerant connection.
Service valves
Check all around the service valves. Ensure service va lve caps are secured on the service valves (to pre-
vent leaks).
NOTE:
After removing A/C manifold gauge set from service va lves, wipe any residue from valves to prevent any
false readings by leak detector.
Cooling unit (Evaporator)
With engine OFF, turn blower fan on “High” for at leas t 15 seconds to dissipate any refrigerant trace in the
cooling unit. Wait a minimum of 10 minutes accumulation time (refer to the manufacturer’s recommended
procedure for actual wait time) before inserti ng the leak detector probe into the drain hose.
Keep the probe inserted for at least 10 seconds. Use c aution not to contaminate the probe tip with water
or dirt that may be in the drain hose.
5. If a leak detector detects a leak, verify at least once by blowing compressed air into area of suspected
leak, then repeat check as outlined above.
SHA706E
SHA708EA
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REFRIGERANT LINESATC-141
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6. Do not stop when one leak is found. Continue to check for additional leaks at all system components.
If no leaks are found, perform steps 7 - 10.
7. Start the engine.
8. Set the A/C control as follows;
a. A/C switch: ON
b. Mode door position: VENT (Ventilation)
c. Intake position: Recirculation
d. Temperature setting: Max. cold
e. Fan speed: High
9. Run engine at 1,500 rpm for at least 2 minutes.
10. Stop the engine and perform leak check again following steps 4 through 6 above.
Refrigerant leaks should be chec ked immediately after stopping
the engine. Begin with the leak detector at the compressor. The
pressure on the high-pressure side will gradually drop after
refrigerant circulation stops and pressure on the low-pressure
side will gradually rise, as shown in the graph. Some leaks are
more easily detected when pressure is high.
11. Before connecting recovery/recycling recharging equipm ent to vehicle, check recovery/recycling recharg-
ing equipment gauges. No refrigerant pressure should be displayed. If pressure is displayed, recover
refrigerant from equipment lines and then check refrigerant purity.
12. Confirm refrigerant purity in supply tank using recovery/recycling recharging equipment and refrigerant
identifier.
13. Confirm refrigerant purity in vehicle A/C system us ing recovery/recycling recharging equipment and refrig-
erant identifier.
14. Discharge A/C system using approved refrigerant recove ry equipment. Repair the leaking fitting or com-
ponent if necessary.
15. Evacuate and recharge A/C system and perform the l eak test to confirm no refrigerant leaks.
16. Perform A/C performance test to ensure system works properly.
SHA839E
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AUDIOAV-35
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STARTING THE SELF-DIAGNOSIS MODE
1. Turn ignition switch from OFF to ACC.
2. Within 10 seconds press and hold the switches “1” and “6” simultaneously for 3 seconds.
DIAGNOSIS FUNCTION
The following are checked: All the indicators (LED) in the A/C and AV switch.
Continuity of the switches by sounding the buzze r when the A/C and AV switch and audio steering wheel
switch is pressed.
Continuity of harness between A/C and AV switch and audio steering switch.
NOTE:
Rear window defogger switch operation is not checked. (No beep sound even under normal status)
EXITING THE SELF-DIAGNOSIS MODE
Turn ignition switch OFF.
Trouble DiagnosisINFOID:0000000001328684
The majority of the audio malfunctions are the result of outside causes (bad CD, electromagnetic interfer-
ence, etc.). Check the symptoms below to diagnose the malfunction.
The vehicle itself can be a source of noise if noise prevention parts or electrical equipment is malfunctioning.
Check if noise is caused and/or changed by engine speed, ignition switch turned to each position, and oper-
ation of each piece of electrical equipment, and then determine the cause.
Make sure that other operation except audio system can be performed with A/C and AV switch. If these
operations are inoperative with A/C and AV switch, refer to AV-79, "
Unable to Operate System with A/C and
AV Switch" (Without navigation system), or AV-127, "Unable to Operate System with A/C and AV Switch"
(With navigation system).
Refer to "SERVICE BULLETIN ITB04-055" for the diagnosis of satellite radio.
SKIB8660E
Symptom Possible malfunction location
Audio system does not work properly. Audio unit power supply circuit
Communication signal circuit between audio unit and display control unit
A/C and AV switch
Audio unit
No sound can be heard from all speakers. BOSE speaker amp. power supply and ground circuit
BOSE speaker amp. ON signal circuit
Audio unit
BOSE speaker amp.
No sound can be heard from one or several speakers. Audio signal circuit between audio unit and BOSE speaker amp.
Audio signal circuit between BOSE speaker amp. and speaker
Speaker
Tweeter
Audio unit
BOSE speaker amp.
No sound can be heard from woofer. Audio signal circuit between BOSE speaker amp. and woofer
Woofer
BOSE speaker amp.
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AV-40
< SERVICE INFORMATION >
AUDIO
3. Check continuity between audio unit harness connector M59 ter-minal 12 and BOSE speaker amp. harness connector B213 ter-
minal 31.
4. Check continuity between audio unit harness connector M59 ter- minal 12 and ground.
OK or NG
OK >> GO TO 2.
NG >> Repair harness or connector.
2.CHECK AMP. ON SIGNAL
1. Connect audio unit connector.
2. Turn ignition switch ACC.
3. Check voltage between audio unit harness connector M59 ter- minal 12 and ground.
OK or NG
OK >> INSPECTION END (System is OK.)
NG >> Replace audio unit.
Vehicle Speed Signal InspectionINFOID:0000000001328689
1.CHECK VEHICLE SPEED OPERATION
Start engine and drive vehicle.
Dose speedometer is operated normally?
YES >> GO TO 2.
NO >> Check combination meter trouble diagnosis. Refer to DI-15, "
Trouble Diagnosis".
2.CHECK HARNESS
1. Turn ignition switch OFF.
2. Disconnect audio unit and unified meter and A/C amp. connectors.
3. Check continuity between audio unit harness connector M60 ter- minal 22 and unified meter and A/C amp. harness connector
M56 terminal 34.
4. Check continuity between audio unit harness connector M60 ter- minal 22 and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3.CHECK VEHICLE SPEED SIGNAL
1. Connect audio unit and unified meter and A/C amp. connectors.
2. Start engine and drive vehicle at more than 40 km/h (25 MPH). 12 – 31 : Continuity should exist.
12 – Ground : Continuity should not exist.
SKIA6816E
12 – Ground : Approx. 12 V
SKIA6818E
22 – 34 : Continuity should exist.
22 – Ground : Continuity should not exist.
SKIA6807E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
INTEGRATED DISPLAY SYSTEMAV-73
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Self-Diagnosis Mode (DCU)INFOID:0000000001328723
OPERATION PROCEDURE
1. Start the engine.
2. Turn the audio system OFF.
3. While pressing the “4” button, turn the volume control dial clock- wise or counterclockwise for 30 clicks or more. (When the self-
diagnosis mode is started, a short beep will be heard.)
Shifting from current screen to previous screen is performedby pressing “BACK” button.
4. The initial trouble diagnosis screen will be shown, and items “Self Diagnosis (DCU)”, “Confirmation/Adjustment” and “CAN
DIAG SUPPORT MONITOR” will become selective.
5. Perform self-diagnosis by selecting the “Self Diagnosis (DCU)”. Self-diagnosis screen is displayed, and then self-diagnosisstarts.
The bar graph visible below self-diagnosis screen displays progress of the diagnosis.
Mode Description
Self Diagnosis (DCU) Display control unit diagnosis
Analyzes connection between the display control unit and each unit, and
operation of each unit.
Confirmation/
Adjustment Display Diagnosis
Color tone and shading of the display control unit-generated image can be
checked by the display of a color bar and a gray scale.
Vehicle Signals Diagnosis of signals that are input to display control unit can be performed
for Vehicle Speed, IGN, Reverse and Light.
Auto Climate Control Refer to AT C - 4 3 , "
Self-Diagnosis Function".
CAN DIAG SUPPOPT MONITOR The transmitting/receiving of CAN communication can be monitored.
SKIB8743E
SKIB7871E
SKIA4208E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
INTEGRATED DISPLAY SYSTEMAV-75
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Confirmation/Adjustment ModeINFOID:0000000001328724
OPERATION PROCEDURE
1. Start the engine.
2. Turn the audio system OFF.
3. While pressing the “4” button, turn the volume control dial clock- wise or counterclockwise for 30 clicks or more. (When the self-
diagnosis mode is started, a short beep will be heard.)
Shifting from current screen to previous screen is performedby pressing “BACK” button.
Diagnosis
No. Possible cause Action to take
1 Display control unit malfunction is detected. Replace display control unit.
2 Malfunction is detected on communication signal between
display control unit and display. 1. Check communication circuit between display control
unit and display.
2. Check communication signal between display control unit and display.
3. If the results from the above checkup show no mal-
function, replace either display control unit or display,
and then start self-diagnosis.
4. If self-diagnosis results still show any malfunction, re-
place the other unit.
3 Audio unit power supply circuit malfunction is detected.
Malfunction is detected on communication signal be-
tween display control unit and audio unit. 1. Check audio unit power supply circuit.
2. Check communication circuit between display control
unit and audio unit.
3. Check communication signal between display control unit and audio unit.
4. If the results from the above checkup show no mal-
function, replace either display control unit or audio
unit, and then start self-diagnosis.
5. If self-diagnosis results still show any malfunction, re-
place the other unit.
4 Satellite radio tuner power supply and ground circuit mal-
function is detected.
Malfunction is detected on communication signal be- tween audio unit and satellite radio tuner. 1. Check satellite radio tuner power supply and ground
circuit.
2. Check communication circuit between audio unit and
satellite radio tuner.
3. Check communication signal between audio unit and satellite radio tuner.
4. If the results from the above checkup show no mal- function, replace either audio unit or satellite radio tun-
er, and then start self-diagnosis.
5. If self-diagnosis results still show any malfunction, re- place the other unit.
SKIB8743E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C