2008 GREAT WALL FLORID clutch

Downloaded from www.Manualslib.com manuals search engine 47Transmission
1. No. 2 gear sleeve 2. Shaft retainer 3. No. 2 Slider (3) 4. Spring expansion ring (2) 5. No. 2 gear hub 6. 3rd gear synchronizer ring 7. 3rd gear gear assembly 8. Needle bearing 9. With washer bolt 10. Clutch slave cylinder subassembly 11. Release fork protective cover 12. Release fork spring 13. Bolt for flange face (3) 14. Release fork 15. Clutch housing 16. Release fork support nail 17. Ball bearing 18. 2nd gear synchronizer ring 19. T oil seal 20. No. 1 gear sleeve 21. No. 1 Slider 22. 1st gear synchronizer ring 23. 1st gear gear components 24. Needle bearing 25. Release bearing subassembly 26. Tapered roller bearing 27. Guide nozzle 28. 2nd gear gear
assembly 29. No. 1 gear hub 30. Spring expansion ring (2) 31. Bolt for flange face (6) 32. Straight pin 33. Odometer driver 34. T oil seal 35. Tapered roller bearing 36. Adjusting shim (2) 37. Axle shaft gear (2) 38. Planetary gear (2) 39. Gasket (2) 40. Differential case 41. Planetary gear shaft 42. Differential ring gear 43. Bolt for flange face (8) 44. Tapered roller bearing 45. Adjusting shim 46. T oil seal 47. Shaft retainer 48. Retaining ring 49. Needle bearing 50. 3rd driven gear 51. Spacer 52. 4th driven gear 53. 5th driven gear 54. Shaft retainers 55. Tapered roller bearing 56. Adjusting shim 57. Output shaft 58. 5th gear gear assembly 59. Shaft retainer 60. Retaining ring 61. Spring expansion ring (2) 62. Needle bearing 63. Input shaft 64. Adjusting shim 65. Ball bearing 66. 3rd gear gear hub 67. 3rd gear Slider (3) 68. 3rd gear gear sleeve 69. 5th gear synchronizer ring 70. Steel ball 71. 5th gear thrust washer 72. Needle bearing 73. 4th gear components 74. Retaining ring 75. 4th gear synchronizer ring 76. Transmission case
037A Transmission Structural Schematics
1
2
34
567
9
8
10
111213
1415
1617181920
21
222324
25
26
27
2829
3031
32
33
343536
37
3839
4041
42
43
44
45
4647
48
49
50
51
52
53
54
55
59
56
57
58
60
61
62
63646566
6768
69
70
71
72
73
74
75
76

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual48
Clutch
Components
Release bearing
Release fork
Cable bracket
Bolts with washer
Bolts with washer
Magnetic bodyDifferential assembly
Output shaft assembly
Input shaft assembly
T oil seal
Tapered roller bearings
Guide nozzle
Clutch housing
Release fork dust cover
Cable bracket
×5
Release fork support nail
29.4
11.3
11.3
: Specified torqueN·m

Downloaded from www.Manualslib.com manuals search engine 49Transmission
Gear Shift Fork and Fork Shaft
Components
Clutch housing
No. 1 gear shift fork shaft
Shaft retainers
Set bolt
Elastic cylindrical pin
No. 1 gear shift fork
Elastic cylindrical pin
No. 1 guide block
Lock pin
Pressure spring
Shaft retainers
Lock pin
No. 3 gear shift fork shaft
No. 2 gear shift fork shaft
No. 3 guide block
No. 3 gear shift fork
Set bolt
Output shaft assembly
Input shaft assembly
Gasket
Reverse gear idler shaft
Reverse gear idler assembly
No. 2 gear shift fork
Bracket bolt
Reverse gear arm bracket assembly
Reverse gear gear shift fork
Shaft retainers
Shaft retainers
15.7
15.7
Bolt for flange face
29.4
17.2
: Specified torqueN·m

Downloaded from www.Manualslib.com manuals search engine 51Transmission
Shift System Removal
1. Remove 4 bolts for flange face from the manipulation
lid.
2. Remove the set bolts from the sides of the transmis-
sion case.
3. Separate the clutch housing and the transmission
case.
(a) Remove 8 bolts for flange face from the transmission
case and clutch housing.
(b) Remove 5 bolts for flange face from the clutch housing
and transmission case.
(c) Pound the housing's protruding parts with a soft ham-
mer to remove the transmission case.
4. Remove the reverse gear idler shaft and the reverse
gear idler assembly.

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual54
13. Remove the No. 2 gear shift fork shaft, No. 2 gear shift
fork, and No. 2 guide block.
14. Remove the input and output shaft subassembly.
15. Remove the differential subassembly.
16. Remove the magnetic body from the inside of the
clutch housing.

Downloaded from www.Manualslib.com manuals search engine 55Transmission
17. Remove the oil drain slot from the inside of the transmis-
sion case.
18. Remove the T oil seal with a screwdriver from the
clutch housing.
19. Remove the release fork and the release bearing from
the clutch housing.
20. Remove the set bolts of the release fork from the
clutch housing.

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual68
Disassembling the Differential Subassembly
Components
T oil sealClutch housing
Tapered roller bearings
Elastic cylindrical pin
Odometer drive gear
Differential case
Differential ring gear
Bolt for flange face
Gasket
Planetary gear
Adjusting shim
Axle shaft gear
Planetary gear shaft
Planetary gear
Gasket
Axle shaft gear
Adjusting shim
Tapered roller bearings
Transmission case
Adjusting shim
T oil seal
123.6
: Specified torqueN·m

Downloaded from www.Manualslib.com manuals search engine 101Brake System
3. Inspect the pedal free play.
When the engine is off, step on the brake pedal two to three
times, after the brake booster's influence is removed, push
the brake pedal by hand until resistance is felt, then measure
its movement (free play). Should satisfy standard value
regulation.
Pedal free play: 6-9 mm
4. Adjust pedal free play if necessary.
(a) If the stroke value is incorrect, rotate the pedal push
rod to adjust the free play.
(b) Start the engine to confirm the pedal free play.
(c) After adjusting the pedal free play, check the pedal
height.
(d) The relative height gap between the brake pedal and
the clutch pedal is 0-8 mm.
(e) The relative height gap between the brake pedal and
the accelerator pedal is 45±5 mm.
5. When the clearance between the brake pedal shaft
and the bushing is too big, one should remove and re-
place the pedal.
6. As shown, check if the pedal's remaining distance is
correct.
Pedal free play
Pedal’s remaining distance