Downloaded from www.Manualslib.com manuals search engine 11Overall Parameters
ItemS08 S16S12
GW413EFGW4G15YC4W75-31
Size Pa-
rameters
(no load)
(mm)
Length3907
Width1694
Height1521
Wheelbase2368
Tread: front/rear1459/1430
Front suspension813
Rear suspension726
Quality
Parameters
Load capacity (kg)5 people × (68±7) kg/person
Curb weight (kg)113511201118
Gross vehicle weight (kg)151014951493
Unload axle load distribution: front/rear (kg)646/434669/451689/429
Unload centroid location (x, y, z) (mm)951/27/285.9954/27/285.9909/27/285.9
Full load axle load distribution: front/rear (kg)748/707770/725791/702
Full load centroid location (x, y, z) (mm)1151/22/375.51148/22/375.51114/22/375.5
Passing
Ability
Parameters
Minimum turning diameter (m)11
Minimum ground clearance (mm)127 (full load)
Approach angle (°)17 (full load)
Departure angle (°)20 (full load)
Breakover angle (°)16 (full load)
Dynamic
Performance
Minimum stable speed of the direct gear (km/h)≤25
Direct drive 25 km/h - 100 km/h acceleration
time (s)≤32
Acceleration time from standstill with the first
gear to shifting gears until reaching 100 km/h (s)≤19
Maximum speed (km/h)162178152
Maximum climbing capacity (%)30.63434.3
Economy
Sliding distance (m) of 50 km/h initial speed≥500
F u e l c o n s u m p t i o n o f 9 0 k m / h s p e e d w i t h
constant velocity (L/100 km)5.796.14.25
Fuel consumption of 120 km/h speed with
constant velocity (L/100 km)≤8.5
U n d e r t h e u r b a n a n d s u b u r b d r i v i n g c y c l e
simulation (L/100 km)≤7.5≤8.1≤7.5
Braking
Performance
Service braking distance (m) of 50 km/h initial
braking speed19.0≤ (no load) ≤ 20 (full load)
Emergency braking distance (m) of 50 km/h
initial braking speed ≤38
Grade braking (%)≥18
Stability
Maximum angle of rolling stability when empty
or inactive (°)≥35
Handling stability (min)Nan≥60 and NZ≥60
Basic Parameters of the Overall Vehicle
Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual16
Air Conditioning System Structure and Parameters
ItemStructure and parameters
Structure typeVapor compression refrigeration, water warmer, and water heater
Performance parametersAir conditioner refrigerating capacity is 5 kW. Blower's air volume is 450 m3/h. Air
conditioner heating capacity is 4.5 kW.
Controls
Control panel knob, button, manual shift lever control, position gate and temperature
threshold cable drive, new damper micro-motor drive, able to select and adjust air
outlet position, heating/cooling mode, air inner/outer circulation mode and wind speed,
temperature, and more advanced selections and adjustables.
RefrigerantR134a, 510±10g
CompressorModel number: JSS-96TV4-4
CondenserAdvective and subcooling structure with flat tube thickness of 16 mm and dry reservoir
Φ34 mm × L280 mm.
Heating, Ventilating
and Air Conditioning
(HVAC)
Heating, Ventilating and Air Conditioning (HVAC): Of a three-box type consisting of
a layered evaporator, advective heater, H-shaped expansion valve, centrifugal blower,
and air outlet distributing box. Contains cooling, heating, defrosting and air freshening
functions, and operated by a link mechanism driving air valve.
Refrigeration line &
water heating tube
Refrigeration line: a compound structure using a rubber cooling pipe and an aluminum
pipe. Water heating pipe: molded rubber pipe.
SensorsEvaporator temperature sensor
Pressure switchHigh/Mid/Low three position pressure switch
Electrical System Structure and Parameters
ItemStructure and parameters
Power, start
up, and
electronic
charging
system
CircuitSingle wire system, voltage of DC12 V, negative ground
Battery12 V/60 Ah, maintenance-free battery
Starter1.2 kW
Alternator14 V/90 A
Lighting and
signaling
system
Headlight2 white (high beam 55 W, low beam 60 W) H4, height is electrically
adjustable.
Parking lamp2 front parking lamp: white, 5 W. 2 rear parking lamp: red, 5W
Turn signal lampAmber colored. 21W, 2 in the front and 21W, 2 in the back. Turn signal
lamps: 0.3W, 4 LED.
Fog lamp2 front fog lamps: 55W. 2 rear fog lamps: 7.5 W
Brake lamp2 red 21 W. high mounted brake lamps 3 W
License plate lamp2 white 5 W
Reverse lamp2 white 21 W
Hazard warning signal
lampAll turn signal lamps and switch controls
Rear reflectorsRed and non-triangular, inside the rear combination lamps.
Front reading lamp &
interior dome lamp
Front reading lamp: one white 10 W or one white 10 W, two 5 W (with
sunroof).
Interior dome lamp: White, 10 W.
Cigarette lighter
lightingBlue, 3 W, one
Downloaded from www.Manualslib.com manuals search engine 41Clutch Operational System
Clutch Pedal Examination and Adjustment
1. Check if the pedal height is correct.
Height from the carpet: 100-110 mm
2. Adjust the pedal height.
Loosen the lock nut and adjust the clutch pedal limit adjust-
ing bolt until its height is correct, and then tighten the lock
nut.
Tightening torque: 20 N·m
3. Check if the pedal free play is correct.
Step on the pedal until one can feel the resistance.
Pedal free play: 13.7 mm
4. Adjust the free play.
(a) Loosen the lock nuts of the clutch master cylinder and
rotate the push rod until the pedal reaches the correct
free play.
(b) Tighten the lock nuts.
Tightening torque: 20 N·m
(c) Recheck the clutch pedal height.
Pedal height
Lock nut
Limit adjusting bolt
Lock nut
Free play
Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual100
2. Install the pedal pad and limiting stopper to the pedal
lever.
3. Apply lubricant on the inner bushing and the outer
pedal shaft. Install the pedal lever assembly, pedal
shaft, and brake pedal bracket welding assembly.
4. Put on a nut, and tighten the nut and spring washer
using a 30 N·m torque.
Brake pedal examination and adjustment
1. Check if the pedal height is correct.
Height between pedal and the lower cowl panel: 109 mm
Pedal push rod's working empty stroke: 2 mm
2. Adjust pedal height if necessary.
(a) Disconnect the brake lamp's switch wire connector,
loosen the lock nuts, rotate the brake switch and
unscrew it until no contact with the brake pedal's
limiting stopper.
(b) Loosen the control rod lock nut and use combination
pliers to rotate the control rod and adjust the brake
pedal height to its standard value. After arriving at the
standard value, tighten the lock nut, and make sure the
working empty stroke of the pedal push rod is 2 mm.
(c) Rotate the brake lamp's switch and push it in until it
barely contacts with the brake pedal limiting stopper,
continue rotating 1/2-1 circle, then tighten the lock nut.
(d) Connect the brake lamp's switch wire connector.
(e) When the brake pedal is loose, the brake lamp should
be off.
Pedal height
Pedal padLimiting stopper
Downloaded from www.Manualslib.com manuals search engine 101Brake System
3. Inspect the pedal free play.
When the engine is off, step on the brake pedal two to three
times, after the brake booster's influence is removed, push
the brake pedal by hand until resistance is felt, then measure
its movement (free play). Should satisfy standard value
regulation.
Pedal free play: 6-9 mm
4. Adjust pedal free play if necessary.
(a) If the stroke value is incorrect, rotate the pedal push
rod to adjust the free play.
(b) Start the engine to confirm the pedal free play.
(c) After adjusting the pedal free play, check the pedal
height.
(d) The relative height gap between the brake pedal and
the clutch pedal is 0-8 mm.
(e) The relative height gap between the brake pedal and
the accelerator pedal is 45±5 mm.
5. When the clearance between the brake pedal shaft
and the bushing is too big, one should remove and re-
place the pedal.
6. As shown, check if the pedal's remaining distance is
correct.
Pedal free play
Pedal’s remaining distance
Downloaded from www.Manualslib.com manuals search engine 241Vehicle Body
Front & Rear Window Glasses
Windshield removal
1. Use steel wire to strip the glass sealant from the four
sides of the windshield.
2. Remove the windshield and trim strip from the vehicle.
3. Remove the trim strip and inner rearview mirror from
the windshield.
4. Use a blade to remove the glass sealant on the end of
the glass.
5. Use a polisher to remove the glass sealant on the glass
window frame, and polish clean the glass sealant.
Rear window glass removal
1. Disconnect the battery's negative cable.
2. Disconnect the defogger electrical connector of the
rear window.
3. Use steel wire to strip the glass sealant off the rear
window glass.
4. Remove the rear window glass.
5. Use a blade to remove the glass sealant.
6. Use a polisher to remove the glass sealant on the
glass frame.
Rear window glass installation
1. Coat glass sealant primer on the rear door's sheet
metal seam and rear window glass.
2. Coat the rear window glass with glass sealant, glass
sealant height is 10±2 mm.
3. Install the rear window glass.
4. Use adhesive tape fix the rear window glass and back
door, and fix the rear window glass.
5. Connect the defogger electrical connector of the rear
window.
6. Connect battery's negative cable.
7. Remove the tape after the glass sealant has been on
24 hours.
Windshield installation
1. Install the trim strip and inner rearview mirror on the
windshield.
2. Coat the windshield frame and its edge with primer.
3. Use a glue gun to coat the windshield with glass
sealant, glass sealant height is 10±2 mm.
4 . U s e a d h e s i v e t a p e f i x t h e w i n d s h i e l d a n d t h e
windshield's outside sheet metal.
5. Remove the tape after the glass sealant has solidified
for 24 hours.
Windshield
Windshield trim strip
Inner rearview mirror
Defogger electrical connector
Rear window glass