2008 GEELY MK engine

Table 3Section 2 Removal of the Engine Assembly from the Vehicle1. Avoid petrol overflowing (Disconnect from the fuel tank).
2. Remove the front wheel.Figure 1-5Engine AssemblyRemoval of the Engine Assembly from the Vehicle3-5CO
Normal
Low
HighHC
High
High
HighProblems
Bad idle speed
Bad idle speed
(HC reading fluctuates)
Bad idle speed
(Black smoke exhausts)Causes
1. Ignition fault:
Incorrect ignition timing;
Dirt, short circuit, or incorrect spark plug gap.
2. Incorrect valve gap.
3. Suction and exhaust valve leak.
4. Cylinder leaks.
1. Vacuum leaks.
PCV pipe . manifold;
Idle speed control valve;
Brake booster pipeline.
2. Spark lacks since the mixed gas is too thin.
1. Air filter is blocked.
2. PCV valve is blocked.
3. EFI system fails.
ECU fails.
Pressure regulator of fuel oil is out of order.
Water temperature sensor does not work.
Suction pressure/temperature sensor fails.
Injector fails.
The throttle position sensor fails.3. Discharge the coolant completely.
4. Remove the air filter assembly with hose (see Figure 1-5).
(1) Disconnect the joint of the temperature sensor and the wire
plug.
(2) Disconnect the vent duct from the hose of the air filter.
(3) Release the wire clip bolt on the air filter.
(4) Disconnect the hose of the air filter from the throttle body.
(5) Remove 3 bolts and the air filter assemblies.
5. Remove the battery.
6. Remove the fuel pipe sub-assembly.
7. Disconnect the water pipe; disconnect the water outlet pipe of the
heater from the air conditioner pipe.
8. Release the nut and remove the accelerator control cable. -

Figure 1-7Figure 1-6
Figure 1-8Engine AssemblyRemoval of the Engine Assembly from the Vehicle3-69. Remove the oil tank assembly of the power steering pump (with power steering).
10. Remove the radiator assembly.
11. Disconnect the harness.
12. Disengage the steering column assembly.
13. Disengage No.2 steering countershaft assembly (see Figure 1-6).
Remove the cover sheet of the steering column on the car body.
14. Remove the exhaust pipe assembly in the front.
15. Remove the nut on the front hub (Parts on the other side are
disassembled in the same way).
16. Disconnect the speed sensor on the front wheel (with ABS).
17. Disengage the ball assembly of the steering tie rod.
18. Disengage the front suspension arm sub-assembly.
19. Disengage the front drive shaft assembly (see Figure 1-7).
20. Disengage the front drive shaft from the hub with a plastic
hammer.
21. Disconnect the shift cable or the tie-rod assembly of the
transmission.
22. Disconnect the clutch wheel cylinder assembly or the clutch
cable (M/T).
23. Remove the engine assembly together with the drive bridge:
(1) Hoist the engine a bit with lifting equipment;
(2) Remove 2 bolts, and disengage the right support of the engine
(see Figure 1-8);
(3) Remove 2 bolts, and disengage the left support of the engine;
(4) Remove one bolt, 3 nuts and disengage the rear support of the
engine;
(5) Remove the engine together with the drive bridge and place
them on the floor;
(6) Lift the body.Mark -

Section 3 Drive Belt Replacement1. Remove the V-belt of the generator (see Figure 1-9).
(1) Release bolts A and B.
(2) Release the bolt C and remove the V-belt.
2. Remove the V-belt (from the air conditioner compressor to the
crankshaft sheave (see Figure 1-10).
(1) Release the nut A.
(2) Release the bolt B, and remove the V-belt.
3. Remove the belt of the water pump.
Release bolts A and B, and remove V-belt.
4. Mount the V-belt of the water pump.
Mount the V-belt on the sheave briefly.
5. Adjust the V-belt of the steering pump (see Figure 1-11).
(1) Adjust the tension of the power steering belt, and fasten the
bolt B.
(2) Fasten the bolt A.
Torque: 39N.mFigure 1-9
Figure 1-10
Figure 1-11Engine AssemblyDrive Belt Replacement3-76. Mount No.1 V-belt (from the air conditioner compressor to the crankshaft sheave). (See Figure 1-10).
7. Adjust No.1 V-belt (from the air conditioner compressor to the crankshaft sheave).
(1) Adjust the tension of the belt of the air conditioner by fastening the bolt B.
(2) Fasten the nut A. Torque: 39N.m.
8. Mount the V-belt of the generator (see Figure 1-9).
9. Adjust the V-belt of the generator.
Fasten the bolt A, and then the bolt B.
Torque: 18N.m for bolt A, 58N.m for bolt B.
10. Check distortion and tension of the driving belt. -

Chapter 2 Engine MechanicalSection 1 Engine ComponentsComponent ViewFigure 2-1Engine MechanicalEngine Components3-8Upside of radiator support
Engine cover lock assembly
Starter assembly
Output pipe of oil cooler
Input pipe of oil coolerTransmission control cable assembly Fuel oil sub-assembly Accelerator control cable assemble
Water inlet pipe of heater
Water outlet pipe of heaterTransmission control cable assemblySuitable for 1.5L/1.6L(Tight coupling)Suitable for 1.3L/1.5L(Non-tight coupling) Radiator assemblyAir filter assembly with hose
Clutch release assembly
Water inlet pipe of radiator
Water outlet pipe of radiator
Battery -

Component ViewFigure 2-2Engine MechanicalEngine Components3-9V-belt of fan and generator
V-belt of vane pump (with power
steering mechanism)
No.1 V-belt
Glove case door
assemblyFront exhaust pipe assemblySeparator of the right
engine support: Non-reusable partsLeft front drive shaft assemblyLeft nut on the front hubSteering
column
coverSteering column
assembly
Mounting support of the left engineLeft front speed sensor (with ABS)
Washer
Washer -

Component ViewFigure 2-3Engine MechanicalEngine Components3-10adjusting support
with power steering
Vane pump assembly with
power steering
Pump support with
power steeringHex. flange
bolt M6¡Á50
Ignition coil
Ignition coilinstallation bracket
Bolt M8¡Á31Fuel oil pipe subassembly
Fuel oil pipe clip
Vent ductSecondary wireBypass hose
Rear end housingWater outlet
pipe housing
No.1 heat shield of
exhaust manifoldOil filter assembly
Washer
Exhaust manifold
Support of exhaust
manifoldO-ring
Fastener of
No.1
injectorInjector
O-ring
Throttle assemblySuction manifold Washer
WasherKnock sensor
Water temperature sensorCrankshaft position sensorGenerator assemblyNo.1 support of compressor
Air conditioner compressorWater inlet pipe housing -

Component ViewFigure 2-4Air filter assembly with hoseEngine MechanicalEngine Components3-11V-belt of vane pump with
power steering Support of the right engine
V-belt of fan and generator
No.1 V-belt
No.3 Timing belt hood
No.2 Timing belt hood
No.1 Timing belt hoodFan sheaveSecondary wireWasher of the cylinder headCylinder headVent duct
Gasket
Washer
Timing belt
Timing belt guide pulley
Crankshaft
sheave
Generator assembly: Non-reusable parts -

Section 2 Throttle BodyComponent ViewFigure 2-5Engine MechanicalThrottle Body3-12Washer
Throttle body
Air filter case with pipe
Idle control valve assemblySealAccelerator cable
Bypass hose
Throttle position sensor
Vent duct: Non-reusable parts -