2008 GEELY MK engine

7-32Fig. 5-38 (h) Antirust Position on Body Steel PanelEngine hood
Engine dood hinge
Front door upper hingeRear door upper hinge
Front door lower hingeRear door lower hingeOil tank capDoor Body Repair -Features and Composition of Automobile Body

Section 6 Service Data For for BodyI. Technical Repair Data (Table 5-1)Item (Clearance)
Front fender and side wall outside plate
Front fender and front door outside plate
Side wall outside plate and front/rear door
Door outside plate and side wall outside plate
Front door and rear door
Rear windshield and side wall outside plate
Luggage outside plate and side wall outside plate
Side wall outside plate and taillight & bumper
Luggage outside panel and rear taillight
Taillight and rear bumper
Side wall outside plate and refill opening
Front bumper and headlight
Left fender and front bumper
Engine cover outside plate and left front fender
Roof and front windshield
Roof and rear windshield
Left front fender and headlight
Engine cover outside plate and headlight
Side wall outside plate and front windshield Table 5-1Body Repair -Service Data For for Body7-36Technical Repair Data
Repair Data
2.5mm(+1,0mm)
5mm±1mm
5.5mm±1.5mm, Height Difference 2 mm±1.5mm
6mm±1.5mm, Height Difference 2.5mm±1.5mm
5.5mm±1mm
7mm±1.5mm
4.5mm±1.5mm
2mm±0.5
5.5mm±0.5mm
3mm(1,-0.5mm)
3.5mm(1,0mm)
3mm±1mm
1mm(1,0mm)
4mm±1mm
4mm±0.5mm
3mm±0.5mm
3mm±0.5mm
4.5mm±1mm
11mm±0.5mm

Appendix: Body Key Dimensions1. Engine CompartmentAppendix-Body Key Dimensions7-38
(mm)
Item Description
Diameter of Hole
XY Z
A,a
Front fender installetion hole(Front)
7(M6 nut) -336.18 +/-652.5 580.69
B,b
Front absorber spring support hole(Inside)
10 1.09 +/-519.51 641.4
C,c
Front fender installetion hole(Rear)
7(M6 nut) 62.3 +/-661.71 665.72
D Cowl panel drip charnel fixing hole 7(M6 nut) 66.13 -1.2 648.7
E,e Collision sensor installation hole 9(M8 nut) -445.74 +/-436.17 273.26
F Braking pipe instaltion hole 7(M6 nut) -49 -418.74 309.12
f
ABS actuator installatim hole(front)
9(M8 nut) -48.64 417.53 291
G,g
Radiator upper crossmermber installation hole(front)
7(M6 nut) -589.94 +/-397 452.84
H,h
Radiator side insulation gasket installation hole
10x8-621.82 +/-403.33 94.99
I Hood lock bracket installation hole 7(M6 nut) -662.61 0 36.34
J,j
FR bumper horizontal installation hole
9(M8 nut) -651.68 -487.41 275.57
K,k
Windscreen fastener installation hole
11.5x8.7-849.35 +/-357.86 111.07
L,l
Radiator uppor crossmenber installation hole
7(M6 nut) -553.26 +/-392.02 502.18
M,m Hood hinge hole(Rear) 9(M8 nut) 149.64 +/-668.27 678.44
N,n Front fender support hole 10 -368.55 +/-704.84 379.94
O,o
Joint between side outerpanel and roof panel
£ ­ 202.21 +/-636.33 736.57
P,p
Joint between side outer panel and dash panel
- 851.59 +/-508.37 1092.37
A-D 771±2.5
4
a-D 771±2.5
B-c 1183±2.5
4
b-C 1183±2.5
B-D 522±2.5
4
b-D 552±2.5
C-M 89±2.5
c-m 89±2.5
D-E 771±2.5
4
D-e 777±2.5
D-L 746±2.5
4
D-l 746±2.5
N-O 1410±2.5
A-c 1376±2.5
4
a-C 1376±2.5
I-j 547±2.5
4
I-J 547±2.5
I-H 410±2.5
4
I-h 410±2.5
O-p 1360±2.5
4
o-P 1360±2.5
A-o 1408±2.5
4
a-O 1408±2.5
I-g 580±2.5
4
i-G 580±2.5
F-b 997±2.5
f-B 1088±2.5
L-c 1231±2.5
4
l-C 1231±2.5
Measuring
point
Value
ToleranceMeasuring
point
Value
ToleranceMeasuring
point
Value
Tolerance
Measuring
point
Value
Tolerance

1 Engine right insulator x body JQ184C1025(3 pcs)43~58 43~58
2 Brake pedal with bracket assy. x central cross member Q151B0820(1 pcs)22~29 22~29
3Brake pedal with bracket assy. x brake master cylinder
Q32008(4 pcs)22~29 22~29
with vacuum booster assy.
4 Clutch pedal x central cross member Q1840816(1 pcs)/22~29
5 Clutch pedal x clutch master cylinder Q32208(2 pcs)/22~29
6 Accelerator pedal Q32208(2 pcs)22~29 22~29
7 LH/RH front brake pipe component x HECU controller Null13~18 13~18
8 LH/RH rear brake pipe component I x HECU controller Null13~18 13~18
9Brake master cylinder No. 1 and No.2 pipe component
Null13~18 13~18
x HECU controller, brake master cylinder
10Clutch hydraulic hose assy. x master cylinder oil outlet pipe componentNull13~18 13~18
11 Steering column assy. x universal joint assy.Q151B0820TF2(1 pcs)22~29 22~29
12 (LH & RH) front shock absorber component x body37~45 37~45
13 (LH & RH) rear shock absorber component top nut Q341C10(2 pcs) 22~29 22~29
14(LH & RH) front shock absorber piston rod x front
Q330B12(2 pcs)31~38 31~38
suspension bracket sub-assy.
15 (LH & RH) rear seat belt assy. x body7/16" bolt ( )39~53 39~53
16 (LH & RH) front seat belt assy. x body7/16" bolt( )39~53 39~53
17 (LH & RH) front buckle assy. x body7/16" bolt( )39~53 39~53
18 RR seat belt buckle and lap belt assy. x body7/16" bolt( )39~53 39~53
19 LR buckle assy. x body7/16" bolt( )39~53 39~53
20 Rear axle assy. x bodyJQ14012110TF2(2 pcs)73~103 73~103
21 (LH & RH) rear shock absorber x rear axle JQ320B12(2 pcs)47~56 47~56
22LH & RH brake pipe component III x LH & RH rear
Null13~18 13~18
drum brake with wheel hub assy.
23LH & RH rear brake hose x LH & RH rear brake pipe component IIINull13~18 13~18
24 LH/RH rear drum brake with wheel hub assy. x rear axleMounting nut (8pcs)60~72 60~72
25LH/RH rear brake pipe component I x LH/RH rear brake pipe component IINull13~18 13~18Appendix: Torque Table of the Fasteners for Important AssemblyTorque N.m
No.
JL7132HU
JL7152HUJL7132U
JL7152U
JL7162UAppendix-Torque Table of the Fasteners for Important AssemblyIArea Fastener
front suspension
support sub-assy.
Mounting nut (6 pcs)

26LH/RH rear brake pipe component II x rear brake hose assy.Null13~18 13~18
27 front suspension cross member (front part) x bodyJQ1401280TF2(2 pcs)94~110 94~110
28 Front suspension cross member (rear part) x bodyJQ1401455TF2(2 pcs)110~130 110~130
29 Engine right mount x right insulator JQ319B10(1 pcs)49~60 49~60
30 Engine left mount x left insulator JQ184C1030(2 pcs)43~58 43~58
31 Engine left LH x bodyJQ184B12140(1 pcs)94~110 94~110
32 Engine x automatic transmissionJQ140BD1255TF2(2 pcs)/ 55~70
33 Engine x automatic transmissionJQ140BD1260TF2(1 pcs)/ 55~70
34 Engine x automatic transmissionJQ140C1040TF2(1 pcs)/ 43~58
35 Engine x automatic transmission JQ140C1020(3 pcs) /43~58
36 Engine x automatic transmissionJQ140BD1255TF2(2 pcs)55~70 /
37 Engine x automatic transmissionJQ140BD1045TF2(1 pcs)43~58 /
38 Engine x automatic transmissionJQ140C1040TF2(1 pcs)43~58 /
39 Engine x automatic transmission JQ140C0820(3 pcs)22~29 /
40 Starter x transmissionJQ146C1040TF2(2 pcs)30~60 30~60
41 Engine left bracket x transmission JQ184C1030(3 pcs)43~58 43~58
42 Engine rear bracket x engine JQ184C1025(2 pcs)43~58 43~58
43 Engine rear bracket x engine JQ184C1020(1 pcs)43~58 43~58
44 Compressor bracket x engine JQ146C1035(1 pcs)43~58 43~58
45 Compressor bracket x engine JQ146C1030(3 pcs)43~58 43~58
46Power steering pump with bracket assy. (without reservoir) x engineQ1420825(3 pcs)22~29 22~29
47Power steering pump with bracket assy. (without reservoir) x engineQ14201030(1 pcs)43~58 43~58
48 Oil pump adjustment bracket x engine JQ146C1030(2 pcs)43~58 43~58
49Oil pump adjustment bracket x power steering pump
JQ146C1030(1 pcs)43~58 43~58
with bracket assy. (without reservoir)
50Oil pump mounting bracket x power steering pump with
JQ142C1085(2 pcs)43~58 43~58
bracket assy. (without reservoir)
51Oil pump mounting bracket x power steering pump with
Q40110(1 pcs)43~58 43~58
bracket assy. (without reservoir)
52Oil pump mounting bracket x power steering pump with
Q361C10(1 pcs)43~58 43~58
bracket assy. (without reservoir)
53 Rear insulator x front suspension cross member JQ184C1060(1 pcs)43~65 43~65Appendix-Torque Table of the Fasteners for Important AssemblyIITorque N.m
No.
JL7132HU
JL7152HUJL7132U
JL7152U
JL7162U Area FastenerAppendix: Torque Table of the Fasteners for Important Assembly

54 Rear insulator x front suspension cross member JQ319C10(2 pcs)43~65 43~65
55 Front stabilizer bar x front suspension cross member Q1400825(4 pcs)22~29 22~29
56Power steering gear with tie rod assy. x front suspension cross memberJQ184B1265(2 pcs)125~152 125~152
57High/low pressure oil pipe assy. x power steering gear with tie rod assy.Null25~32 25~32
58LH & RH lower suspension swing arm x front susJQ1401280TF2(2 pcs)125~152 125~152
pension cross member rear
59LH & RH lower suspension swing arm x front sus
JQ320B12(2pcs)125~152 125~152
pension cross member rear
60LH & RH lower suspension swing arm x front sJQ1401280TF2(2 pcs)83-103 83-103
uspension cross member front
61Front stabilizer bar x LH & RH lower suspension swing arm assy.JQ33808(2 pcs)22~29 22~29
62(LH & RH) front brake hose x (LH & RH) front disk13~18 13~18
brake with steering knuckle assy.
63 Engine rear insulator x rear bracket Q184C10105(1 pcs)61~74 61~74
64High pressure oil pipe assy. x power steering pump with bracket assy.Union bolt51~63 51~63
65(LH & RH) lower swing arm ball joint x (LH & RH) disk
JQ38312(2 pcs)83~103 83~103
brake with steering knuckle assy.
66LH & RH brake with steering knuckle assy. x power
Q383B10(2 pcs)30~40 30~40
steering gear assy. with tie rod assy.
67(LH & RH) front disk brake with steering knuckle assy.
JQ1841450TF2(4 pcs)125~152 125~152
x (LH & RH) front shock absorber
68(LH & RH) front disk brake with steering knuckle assy.
JQ320C14(4 pcs)125~152 125~152
x (LH & RH) front shock absorber
69 LH/RH constant velocity drive shaft assy. Set nut190~230 190~230
70(LH & RH) front brake hose x (LH & RH) front brake pipeNull13~18 13~18
71Front suspension reinforcement member x front
JQ1401020(4 pcs)43~58 43~58
suspension cross member, body
72 Oil tank component x bodyJQ146Db0835A(4 pcs)22~29 22~29
733-way catalytic converter assy. x engine exhaust manifoldJQ189C1058TF2E(4 pcs)40~60 40~60
74 Intermediate muffler x 3-way catalytic converter assy. JQ1461035(2 pcs)40~60 40~60
75 Intermediate muffler x 3-way catalytic converter assy. JQ32010(2 pcs)40~60 40~60
76 Primary muffler x intermediate muffler JQ1461035(2 pcs)40~60 40~60Appendix-
Torque Table of the Fasteners for Important AssemblyIIITorque N.m
No.
JL7132HU
JL7152HUJL7132U
JL7152U
JL7162U Area FastenerAppendix: Torque Table of the Fasteners for Important Assemblybrake hose union
bolt (2 pcs)

Torque N.m
No.
JL7132HU
JL7152HUJL7132U
JL7152U
JL7162U Area FastenerAppendix: Torque Table of the Fasteners for Important Assembly77 Primary muffler x intermediate muffler JQ32010(2 pcs)40~60 40~60
78 Engine right mount x right insulator JQ184C1040(2 pcs)49~60 49~60
79 Wheel rim x wheel hub Hub nut (16 pcs)88~117 88~117
80 Universal joint x power steering gearQ151B0820TF2(1 pcs)22~29 22~29
81 Steering wheel x steering column assy. Steering wheel nut33~59 33~59Appendix-Torque Table of the Fasteners for Important AssemblyIV