2008 GEELY FC lock

Brake--Rear brake assemblyUse screw driver to disassemble oil seal of piston from brake
branch pump.
Note: do not damage cylinder wall and slot.10. Disassemble exhaust bolt of branch pump.
11. Check whether there is any dust or scratch on
branch pump and piston.
12. Check the thickness of brake block.Use rule to measure the thickness of brake block.
Standard thickness: 10.0mm
Minimal thickness: 1.0mm13. Check the thickness of brake disk.Use centimeter of exterior diameter to measure the thickness
of disk.
Standard thickness: 9.0mm
Minimal thickness: 8.0mm14. Disassemble rear brake disk.(a) Make a mark on disk and shaft hub.
(b) Disassemble disk.15. Assemble brake disk.Hint: choose the position with minimal terminal run-out
to assemble brake disk.16. Check the terminal run-out of disk.(a) Lock the disk temporarily with screw cap of shaft hub.
Torque: 103-10 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use centimeter to measure the terminal run-out of brake
disk on the position with 10mm apart from the exterior edge
of brake disk.
Maximal run-out quantity: 0.15mm
(c) If terminal run-out of brake disk exceeds or equals to maxi-
mal value, firstly, check the axial clearance of bearing, then
check the terminal run-out of shaft hub, if they are both
normal, adjust the terminal run-out of brake disk to eligible
value or use turning motor to turn terminal surface of brake
disk.17. Lock exhaust bolt of rear brake branch pump
temporarily.Lock exhaust bolt to rear brake branch pump temporarily.18. Assemble oil seal of piston.(a) Spread lithium soap base glycol lubricating grease on new
oil seal of piston.
(b) Assemble oil seal of piston to brake branch pump.145

Brake--Rear brake assembly24. Assemble rear brake block.Note: when changing brake block, the inside of muffle gasket should be changed together.
(a) When assembling muffle gasket on every brake block, it is necessary to spread brake lubricating
grease on the inside of muffle gasket.
(b) When assembling inner brake block, abrasion indicator should face upside.
Note: do not attach any oil dirt or lubricating grease on the surface of brake block and brake
disk.
(c) Assemble two guide pins of brake block.
(d) Assemble fixing clamp of anti-abrasion spring.25. Add brake liquid in storage tank.
26. Discharge the air in brake main pump (referring to page 135).
27. Discharge the air in brake pipeline (referring to page 135).
28. Check the liquid level in storage tank.
29. Check whether brake liquid leaks.
30. Assemble rear wheels.Torque: 103
± ±± ±
± 10N
⋅ ⋅⋅ ⋅
⋅m147

Brake--Hydraulic pressure control unit3. Disassemble gasket of right wheel wing.
4. Disassemble hydraulic control unit and bracket.(a) Disassemble the joint and bolt.
(b) Turn the locking bolt of joint of hydraulic control unit, and
disassemble the joint.
(c) Use special tool to disassemble the brake oil pipe on hy-
draulic control unit.
(d) Use label to mark the name of every oil pipe, and tie it on
oil pipe.
(e) Disassemble screw caps, two bolts and hydraulic control
unit and bracket.5. Disassemble hydraulic control unit assembly.Disassemble three bolts and hydraulic control unit from the bracket.6. Assemble hydraulic control unit assembly.Assemble three bolts and hydraulic control unit on the bracket with three bolts.
Torque: 4.7 N
⋅ ⋅⋅ ⋅
⋅m149Connect the front
of main cylinder
Connect the back
of main cylinder
Connect 2#
brake pipe
Connect the front left
Connect 2#
brake pipeConnect the front right

Parking brakeParking brake systemMalfunction phenomenon tableUse following table to find the reason of malfunction, the number in table indicates the preferred se-
quence of possible reason. Please check each part by sequence, if necessary, change this part.Parking brake--Parking brake systemAdjustment1. Disassemble rear wheels
2. Adjust the clearance of parking brake shoe
3. Assemble rear wheelsTorque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m4. Check the travel of parking brake handle.Pull up the parking brake handle and calculate the sound num-
ber of handle.
When parking brake handle locates 196N: 6-9 sounds.5. Adjust the travel of parking brake handle(a) Disassemble upper trim board of central box.
(b) Disassemble central box.
(c) Release locking screw cap, then rotate adjusting screw cap
until handle travel accords with the specification.
(d) Tighten locking screw cap.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
(e) Assemble central box.
(f) Assemble trim board on central box.Malfunction phenomenon Possible malfunction part Reference page
1. Travel of parking brake handle (adjusted badly). 154
2. Pull cable of parking brake (attached).156, 158
Brake lag 3. Clearance of parking brake shoe (adjusted badly). 161
4. Friction plate of parking brake shoe (damaged or distorted). 161
5. Tension or return spring (damaged). 161Lock the screw cap
Adjust the
screw cap154

Parking brake handle assemblyChange1. Disassemble trim board on central box.
2. Disassemble parking brake hole cover.
3. Disassemble central box.
4. Disassemble parking brake handle assembly.(a) Disassemble locking screw cap and adjusting screw cap.
(b) Disassemble the joint of parking brake switch.
(c) Disassemble two bolts and parking brake handle.5. Disassemble parking brake switch assembly.Disassemble the screw and parking brake switch.6. Assemble parking brake switch assembly.Assemble parking brake switch assembly with screw.7. Assemble parking brake pull cable.(a) Connect parking brake pull cable to handle and assemble adjusting screw cap and locking screw cap.
(b) Assemble parking brake handle with two bolts.
Torque: 13 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect the joint of parking brake switch.8. Check the travel of parking brake handle (referring to page 154).
9. Adjust the travel of parking brake handle (referring to page 154).Parking brake--Parking brake handle assembly155

18. Check the assembly of parking brake system.
Check every part after assembly.
Note: do not attach oil dirt or lubricating grease on contacting surface between shoe friction
sheet and brake drum.
Parking brake--Parking brake assembly
19. Assemble the brake
20. Adjust the clearance of parking brake shoe.
(a) Lock screw cap of shaft hub temporarily.
(b) Disassemble hole plug, then use screw driver to turn the
adjustor until brake drum is locked by shoe.
(c) Return the adjustor for 8 gears.
(d) Check whether shoe has lag.
(e) Assemble hole plug.
21. Assemble rear disk type brake branch pump assem-
bly (LH).
22. Assemble rear wheels.
Torque: 103
± ±± ±
± 10N
⋅ ⋅⋅ ⋅
⋅m
23. Check the travel of parking brake drag lever.
24. Adjust the travel of parking brake drag lever.
Left
Right
Front
Front
Increase the
clearance
Decrease the
clearance
 164 

Transmission—Disassemble assembly
Take out interlocking pin with magnetic stick
Take out clip spring of fork shaft, liking that shown in figure.
Clamp the upside of fork shaft which is protected by some
cloths and take it out, liking that shown in figure.
Take out reverse gear and reverse gear shaft
Disassemble two bolts and swing arm bracket of reverse gear,
liking that shown in figure.
 166 

Transmission—Disassemble assembly
Disassemble interlocking pin with magnetic stick and take out
fork shaft and fork.
Disassemble bolt and fork shaft liking that shown in figure.
Disassemble clip spring liking that shown in figure.
Take out fork by disassembling clip spring.
 167