2008 GEELY FC engine oil

Ignition - Ignition system3. Inspection of ignition coil (including igniter) and spark test(a) Check DTC.
Note: if there is display with DTC, perform trouble shooting according to DTC procedure.
(b) Check there is spark.
(1) Remove ignition coil (including igniter).
(2) Remove spark plug with 16mm spark plug sleeve.
(3) Install spark plug to each ignition coil (including igniter), and connect ignition coil joint.
(4) Uncouple joints of 4 injection nozzles.
(5) Earth spark plug.
(6) Check spark with engine running.
Notes:Be sure to earth spark plug during checking. When there is falling or collision with ignition coil,please replace with a new oneRunning engine time for each time should not be more than 2 seconds.
If there is no spark, please perform test as the following steps.
(c) Install spark plug with 16mm spark plug sleeve.
Torque: (d) Install ignition coil and igniter.
Torque: 4. Test procedure in the state of not spark
78Perform step 3Spark testReplace with a new spark plugReplace bad spark plug with a good one, and perform spark test again.Spark plug is not goodReplace all spark plugs with new ones, and perform spark plug again.Replace with a new ignition coil (including igniter)Replace bad ignition coil (including igniter) with a new one.

Front suspension - Front stabilizer barFront stabilizer barOverhaul1. Remove dust cap inside steering column (see Page 194).
2. Separate steering sliding shaft assembly (see Page 205)
3. Remove front wheels.
4. Remove right engine bottom shield.
5. Remove left engine bottom shield.
6. Remove front left stabilizer link assembly
[64000097].Remove 2 nuts and take down stabilizer link.
Hint: if ball joint rotates with nuts, please fix bolts with
hexagonal wrench (6mm).7. Remove front right stabilizer link assembly
[64000097].Hint: the removal procedures of right side are the same
as that of left side.8. Check front left stabilizer link assembly.(a) As shown in the diagram, before installing nuts, shake joint
bolts forward and backward 5 times.
(b) Shake nuts continuously with torque wrench at the speed
of one circle per 24 s, and then read out torque value at
the 5th circle.
Rotating torque: 0.05~1.0 N.m9. Separate left side transversal lever assembly (see Page 113).
10. Separate right side transversal lever assembly (see Page 113).
11. Separate oil pipe assembly (see Page 205).
12. Separate steering gear oil return pipe (see Page 205).
13. Separate lower left control arm assembly [64000091] (see Page 94).
14. Separate lower right control arm assembly [64000092] (see Page 94).
15. Remove sub frame assembly [64000087] (see Page 205).
96

16. Remove front stabilizer bar.(a) Remove 4 bolts, bracket and bush.
(b) Remove stabilizer bar.17. Install front stabilizer bar.(a) Install bracket and bush with 4 bolts.
Hint: install bush to bush stop ring outside of
stabilizer bar.18. Install sub frame assembly [64000087]
(see Page 205).Front suspension - Front stabilizer bar19. Connect lower left control arm assembly [64000091] (see Page 94).
20. Connect lower right control arm assembly [64000092] (see Page 94).
21. Connect power steering oil pipe assembly (see Page 205).
22. Connect steering oil return pipe (see Page 205).
23. Connect left side transversal lever assembly (see Page 113).
24. Connect right side transversal lever assembly (see Page 113).
25. Install front left stabilizer link assembly
[64000097].(a) Install front stabilizer link with 2 nuts.
Torque: 745 N.m
Hint: if ball joint rotates with nuts, please fix bolts with
hexagonal wrench (6mm).26. Install front right stabilizer link assembly
[64000097].Hint: the installation procedures of right side are the
same as that of left side.27. Install right engine bottom shield.
28. Install left engine bottom shield.
29. Install front wheels.Torque: 10310 N.m97Rear
side Bush stop ring Outside

18. Assemble left front lower control arm ball head as-
sembly [64000093](a) Assemble lower ball head and locking nut.
Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new cotter pin.
If hole position of cotter pin could not make a line, lock the
screw cap for 60again.19. Assemble left front shaft hub assembly(a) Assemble two bolts and nuts, and assemble shaft hub as-
sembly on absorber.
Torque: 153
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
Note: when the bolts and nuts should be used again,
spread engine oil on the thread of nuts.
(b) Push the front shaft hub assembly to the outside of
automobile, then assemble transmission shaft assembly
in the gear slot of front shaft hub assembly.
Note:
Front shaft assembly could not be pushed to outside
too much.zDo not damage the exterior joint dustproof cover of
drive shaft.zDo not damage the stator of speed sensor.20. Assemble left lower control arm assembly
[64000091]Assemble lower control arm and ball head with two nuts and
bolts.
Torque: 142
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m21. Assemble left transversal lever assembly(a) Connect transversal lever to steering knuckle.
(b) Assemble screw cap and new cotter pin.
Torque: 49
± ±± ±
± 5 N
⋅ ⋅⋅ ⋅
⋅m22. Assemble left front brake assembly [64000134]
23. Assemble front brake caliper assembly(a) Assemble brake caliper assemble on steering knuckle with
two bolts.
Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m24. Assemble fixing nuts of left front drive shaft
[64000083]Use torque wrench (30mm) to assemble new fixing nuts.25. Disassemble left front brake branch pump assembly
26. Disassemble left front brake assembly [64000134]
27. Check the axial clearance of bearingDrive shaft--Left front shaft hub assembly126

Power steering--Poser steering system
Inspection on automobile
1. Check driving belt
(a) Check whether the belt has been abraded too much with eyes, and rope is broken.
If finding any defect, change the driving belt.
Hint: Some light crack at the side of belt rib could be approved, but if belt has any crack from
its rib, it is necessary to change.
2. Exhaust air of power steering system
(a) Check the oil level.
(b) Lift up automobile body, and support it with bracket.
(c) Turn steering wheel.
(1) Turn steering wheel slowly from left and right to bottom for several times when engine extinguishes.
(d) Lay down the automobile.
(e) Start the engine to make it run at idling speed for several minutes.
(f) Rotate steering wheel.
(1) Keep engine at idling speed, and turn the steering wheel from left or right to bottom and keep this
state for 2-3 seconds, then turn it to the other direction for 2-3 seconds.
(2) Repeat (1) for several times.
(g) Engine extinguishes.
(h) Check whether there is any foam or emulsification
phenomenon.
If there is any foam or emulsification phenomenon and
it is necessary to exhaust air second time, it is necessary
to check whether the system has any leakage.
(i) Check the oil level.
3. Check the oil level
(a) Keep automobile horizontal.
(b) Extinguish the engine, and check the oil level of oil stor-
age tank.
If oil level is too low, add oil.
Power steering oil: automatic transmission oil
DEXRON’’ II or III
Hint: check whether the oil level is in the HOT mark
scope of oil storage tank, if oil is cool, check the
oil level is in COLD mark scope.
(c) Start the engine, and keep it at idling speed.
(d) Turn steering wheel from left bottom to right bottom for
several times to make oil temperature increase.
Oil temperature: 80°C
Normal Abnormal
 200 
Normal Abnormal

(e) If there is any foam or emulsification phenomenon, it is necessary to exhaust air in power steering
system.
(f) Keep the engine at idling speed, and measure the oil
level of oil storage tank.
(g) Engine extinguishes.
(h) After waiting for several minutes, measure the oil level
of oil storage tank again.
Maximal increased height of oil level: 5mm
If finding any problem, it is necessary to exhaust
the air in power steering system.
(i) Check the oil level.
4. Check steering oil pressure.
(a) Disassemble oil pressure supply pipe from power steering gear. (referring to page 205)
(b) Connect special tool liking that shown in figure.
Note: when checking, the valve of special tool should be opened.
(c) Exhaust the air in power steering system.
(d) Start the engine, and keep it at idling speed.
(e) Turn steering wheel from left bottom to right bottom for several times to make oil temperature
Power steering--Poser steering system
increase.
Oil temperature: 80°C
(f) Keep the engine at idling speed, and close the valve of
special tool, then observe the reading of special tool.
Minimal oil pressure: 6400kPa
Note:
yThe closing time of oil pressure meter valve could not
Accessory
Power steering
gear
InOut
Accessory Oil pressure supply pipe
Power
steering
gearClose
Pump Oil tank
Special tool
¡Ü¡Ü
¡Ü¡Ü¡Ü5mm
Special tool
 201 

Power steering--Power steering system
exceed 10 seconds.
yDo not make oil temperature become too high.
(g) When engine is running at idling speed, open the valve
completely.
(h) Measure the 1.000 rpm and 3.000 rpm oil pressure of
engine.
Oil pressure difference: 490 kPa or less
Note: do not turn the steering wheel.
(i) When engine is running at idling speed, open the valve
completely, and turn the steering wheel to bottom.
Minimal oil pressure: 6,400kPa
Note:
yDo not keep the wheel locate at bottom for over 10
seconds.
yDo not make oil temperature become too high.
(j) Disassemble the special tool.
(k) Connect oil pressure supply pipe with power steering gear
(referring to page 205)
(l) Exhaust the air in power steering system.
5. Check the steering force
(a) Put the steering wheel at central position.
(b) Disassemble safety airbag assembly at the side of driver.
(c) Start engine, and make it run at idling speed.
(d) Measure the steering force of two directions.
Steering force (reference): 5.5 N
x xx x
xm
Hint:before diagnosing, it is necessary to consider
the tyre type, tyre pressure and contacting sur-
face at first.
(e) Tighten fixed screw cap of steering wheel.
Torque: 50 ± 5 N
x xx x
xm
(f) Assemble the safety airbag assembly at the side of driver.
Power
steer-
ing
gearOpen
Pump Oil tank
Open
Pump Oil tank
Power
steering
gear
Turn the steering wheel
to the bottom position
Special tool
Special tool
 202 

10. Connect the in-out oil pipe assembly of power
steering gear [64000131]
(a) Assemble fixed clamp of in-out oil pipe with bolt.
Torque: 7.8 N
xm
(b) Connect in-out oil pipe with special tool.
Torque: 41 Nz
xm
Hint:
zUse torque wrench whose lever length is 345 mm.
zSpecial tool should be parallel with torque wrench,
only this could make practical torque value.
11. Connect the N0. 1 oil pipe of oil storage tank to power steering oil pump assembly.
Connect oil pipe with fixed clamp.
12. Assemble driving belt.
13. Assemble front wheel.
Torque: 103 ± 10 Nx xx x
xm
14. Add power steering oil.
15. Exhaust the air in power steering system.
16. Check whether there is any oil leakage.
17. Assemble right bottom defender board of engine [68000004].
Power steering--Power steering oil pump assembly
Special
tool
¸Ü¸Ü
¸Ü¸Ü¸Ü¸Ë¸Ë
¸Ë¸Ë¸Ë³¤³¤
³¤³¤³¤¶È¶È
¶È¶È¶È
 204