2008 GEELY FC roof

Brake--Rear brake assembly19. Assemble piston of Rear brake branch pump(a) Spread lithium soap base glycol lubricating grease on the
piston.
(b) Assemble piston on brake branch pump.
Note: do not force piston to assemble in branch pump
compulsively.20. Assemble dustproof cover of branch pump.(a) Spread lithium soap base glycol lubricating grease on new
dustproof cover of branch pump.
(b) Assemble dustproof cover in brake branch pump.
Hint: dustproof cover should be assembled in branch
pump firmly.
(c) Use screw driver to assemble fixing loop.
Note: do not damage dustproof cover.21. Assemble dustproof bushing of rear brake.(a) Spread lithium soap base glycol lubricating grease on the
surface of three dustproof bushings.
(b) Assemble three dustproof bushings in brake branch pump.22. Assemble the bushing of brake branch pump
bracket.Assemble two bushings of brake branch pump bracket.23. Assemble brake branch pump.(a) Assemble branch pump with two bolts.
Torque: 47
± ±± ±
± 4N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new gasket and brake hose with joint bolt.
Torque: 30
± ±± ±
± 3N
⋅ ⋅⋅ ⋅
⋅m
Hint:zGasket has two types: two sheets type and one
sheet type.zBrake soft pipe should be assembled in localizing
hole of branch pump firmly.146Brake branch pump
Dustproof cover
Dustproof cover
Brake branch pump

Disassemble shift guide shaft and dust-proof cover from shift
cover, and take down gasket liking that shown in figure.
Take out the shift cover oil seal with wrench liking that shown
in figure
Take out the other oil seal on shift cover with same method.
Transmission—Disassemble assembly
 173 

Press shift cover oil seal in with the method in figure, and the
distance from oil seal end surface to oil seal hole end surface
is 2.0-2.5mm after pressing it in.
Press in the other oil seal liking that shown in figure, and the
distance from oil seal end surface to oil seal hole end surface
is 0-0.5mm after pressing it in.
Assemble the gasket on shift guide shaft, and assemble dust-
proof cover in shift guide shaft, then assemble them on shift
cover.
Press a new clip spring on shift reverse shaft liking that shown
in figure.
Transmission—Disassemble assembly
 184 

Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
6. Disassemble right combination switch assembly
[67000079] (referring to page 302)
7. Disassemble helix cable assembly (equipping with
SRS)
Note: do not disassemble helix cable or spread lubricat-
ing grease.
8. Disassemble the middle connecting plate of lower
panel [68100006] (referring to page 340)
9. Disassemble dust-proof cover in steering column.
Disassemble two screw caps, then take down dust-proof cover
in steering column.
10. Disassemble steering shaft assembly
(a) Disconnect joint and fixed clap of wiring harness.
(b) Loosen three fixed bolts of steering column assembly.
11. Disassemble the clamp of ignition switch [68000020]
(a) Use central punch to make hole on the central part be-
tween two tapered bolts.
(b) Use 3-4 mm aiguille to drill two bolts.
(c) Use bolt screwdriver to disassemble two bolts, then take
down ignition switch clamp.
12. Disassemble electronic anti-stealing loop assem-
bly (assembling with enter illumination system)
[67000009].
 195 
Bolt screwer

Power steering gear assembly
Overhaul
1. Make front wheel face the front
2. Disassemble safety airbag assembly at the side of driver
(equipping with SRS) [6701011]
3. Disassemble steering wheel assembly [67010001].
4. Disassemble dust-proof cover in steering column
[64000123].
Disassemble two screw caps, then take down the dust-proof
cover.
5. Disassemble steering sliding shaft assemble
(a) Make mark on sliding yoke and steering middle shaft.
(b) Loosen A bolt and disassemble B bolt, then disassemble
sliding shaft.
6. Disassemble front wheel
7. Disassemble right bottom defender board [68000004].
8. Disassemble left bottom defender board [68000003].
9. Disconnect left end terminal of transversal lever
(a) Disassemble cotter pin and screw cap.
(b) Use special tool to disassemble the left end terminal of
transversal lever from steering knuckle.
Hint: disassemble the other with same method.
10. Disassemble right end terminal of transversal lever.
11. Disassemble in-out oil pipe assembly of power
steering gear [64000131].
(a) Use special tool to disassemble in-out oil pipe assembly
of power steering gear.
Power steering--Power steering gear assembly
Align the mark
Special tool
Special tool
 205 

Power steering--Power steering gear assembly
(b) Disassemble the screw and disconnect the fixed clamp of
in-out oil pipe assembly of power steering gear.
12. Disassemble linking lever assembly of front stabi-
lizer bar [64000097].
(a) Use socket head wrench (5mm) to fix bolt, then disas-
semble screw cap.
(b) Disassemble the left linking lever of front stabilizer liking
lever assembly.
Hint: disassemble the other with same method.
13. Disassemble the coupling bolt and nut of left/right
lower control arm ball head and control arm.
Disassemble one bolt and two nuts, and disassemble control
arm from left steering knuckle.
Hint: disassemble the other with same method.
14. Disassemble engine cover assembly
15. Support engine assembly.
16. Disassemble auxiliary automobile bracket assem-
bly [64000087]
(a) Disassemble two bolts, then disassemble side rail from
right front engine suspension.
(b) Disassemble two bolts, then disassemble carling from au-
tomobile body.
(c) Disassemble the bolt and three nuts, then disassemble
engine rear suspension from auxiliary automobile bracket.
(d) Use gearbox jack to support auxiliary automobile bracket.
(e) Disassemble four bolts and auxiliary automobile bracket
assembly with steering gear.
17. Disassemble exterior dust-proof cover of steering
column.
 206 

Power steering--Power steering gear assembly
24. Check right transversal lever ball head.
25. Disassemble No.2 dust-proof cover of steering gear.
(a) Use pliers to disassemble fixed clamp.
(b) Use pliers to disassemble iron wire.
Note: do not hurt dust-proof cover.
Hint: make mark on RH and LH dust-proof cover.
Hint: disassemble the other side with same method.
26. Disassemble No.1 dust-proof cover of steering gear.
27. Disassemble terminal lever of steering gear.
(a) Use right-angled screwdriver and hammer to unclench claw
gasket.
Note: avoid knocking steering gear.
(b) Use wrench(22mm) to fix steering gear, then use special
tool to disassemble gear terminal lever.
Note: use special tool by the direction in figure.
Hint: Make mark on RH and LH gear terminal lever.
28. Assemble the parts of steering gear terminal lever.
(a) Assemble new claw gasket, and assemble gear terminal
lever temporarily.
Hint:Align pliers claw of gasket with steering gear
concave slot.
(b) Use wrench to fix steering gear, and use special tool to
tighten gear terminal lever.
Torque: 62 N
xm
Note: use special tool by the direction in figure.
Hint:use torque wrench whose lever length is 380mm.
(c) Use copper stick and hammer to concave gasket.
Note: do not hurt the steering gear.Wrench Length of
lever
Special
tool
Special tool
 208 

Power steering--Power steering gear assembly
29. Assemble steering No.2 dust-proof cover.
(a) Insure steering gear hole is not plugged by lubricating
grease.
Hint: if hole is plugged, the pressure in dust-proof
cover when steering wheel turns after combin-
ing will change.
(b) Assemble dust-proof cover, fixed clamp and new iron wire.
Note: do no t hurt or bend dust-proof cover.
(c) After coiling dust-proof cover with iron wire for two circles,
turn it for several circles to fix it.
(d) Liking that shown in figure, bend iron wire to rotating di-
rection to prevent it from hurting dust-proof cover.
Hint: assemble the other side with same method.
30. Assemble No.1 dust-proof cover of steering gear.
31. Assemble left ball head of transversal lever .
(a) Screw locking cap and transversal lever ball head in gear
terminal lever until aligning the mark.
(b) After adjusting front wiring harness, tighten the screw cap
(referring to page 80).
Torque: 74 ± 5 N
xm
Hint: assemble the other side with same method.
32. Assemble right ball head of transversal lever .
33. Assemble power steering gear assembly [64000133].
(a) Assemble power steering gear assembly on beam with
four bolts.
Torque: 58 N
xm
 209 
Align the mark