2008 GEELY FC roof

Power steering--Power steering gear assembly
34. Assemble steering middle shaft.
(a) Align the mark of steering middle shaft and steering small
gear shaft.
(b) Assemble the bolt.
Torque: 35 N
x xx x
xm
35. Assemble exterior dustproof cover of steering
column.
36. Assemble auxiliary bracket assembly (64000087).
(a) Use special tool to align the right side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt
temporarily.
(b) Use special tool to align the left side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt
temporarily.
(c) Use special tool to align the left side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt.
Torque:
A bolt: 157 ± 10 N
x xx x
xm
B bolt: 113 ± 10 N
x xx x
xm
(d) Use special tool to align the right side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt.
Torque:
A bolt: 157 ± 10 N
x xx x
xm
B bolt: 113 ± 10 N
x xx x
xm
(e) After connecting with engine with one bolt and three screw
caps, hang it to auxiliary bracket.
Torque: 52 N.m ± 5 N
x xx x
xm
(f) Assemble carling to body with two bolts.
Torque: 39 ± 3 N
x xx x
xm
(g) Assemble the front suspension of engine to carling with
two screw caps.
Torque: 52 ± 5 N
x xx x
xm
Align the mark
Special
tool
Special tool
 210 

Power steering--Power steering gear assembly
41. Connect the ball head at the right side of transver
sal lever .
42. Assemble right bottom defending board of engine
[68000004].
43. Assemble left bottom defending board of engine
[68000003].
44. Assemble front wheel
Torque: 103 ± 10 Nx xx x
xm
45. Connect steering slide shaft assembly.
(a) Align the mark between steering middle shaft and sliding
shaft.
(b) Assemble B bolt.
Torque: 35 ± 3 N
x xx x
xm
(c) Tighten the A bolt.
Torque: 35 ± 3 Nx xx x
xm
46. Assemble inner dustproof cover of steering column [64000123].
Assemble inner dustproof cover of steering column with two screw caps.
47. Make front wheel face the front
Hint: lift up front wheel shaft.
48. Assemble helix cable assembly (equipping with SRS).
49. Assemble steering wheel assembly [67010001].
(a) Align the mark between steering wheel and main shaft of steering column.
(b) Lock the fixed screw cap of steering wheel temporarily.
50. Add power steering oil (referring to page 200).
51. Exhaust the air in power steering system (referring to page 200).
52. Check the central point of steering wheel.
(a) Check the central point of steering wheel.
(b) Lock the fixed screw cap of steering wheel.
Torque: 50 ± N
x xx x
xm
53. Assemble safety airbag assembly at the side of driver (equipping with SRS) [67010011].
54. Check whether there is oil leakage.
55. Check the engine cover assembly.
56. Adjust the engine cover assembly.
57. Check and adjust the front wheel alignment (referring to page 87).
 212 

Light--Light System
Switch positionsAvometer terminals regular situation
OFF 1-2 not conduction
ON 1-2 conduction
(d) Inspect conduction of front fog light switch
(1) Inspect switch on every positions, the conduction among terminals as following table.
Switch positionsAvometer terminals regular situation
OFF - not conduction
DOOR 1-2conduction
ON 2-bodywork earthconduction
2. Interior rear top light assembly [67010006]
(a) Inspect the conduction of interior rear top light
(1) Inspect switch on every position, the conduction among
terminals as following table.
Standard:
3. Room front top light assembly [67010007] (equipped
with electric sunroof [67010009])
(a) Inspect the conduction of room front roof light
(1) Inspect the conduction between terminal 1 and terminal
2,when switch works.
Standard:
ON: conduction
OFF: not conduction
4. Room front top light assembly [67010005](do not
equipped with electric sunroof)
(a) Inspect the conduction of room front roof light
(1) Inspect the conduction between terminal 1 and terminal
2,when switch works.
Standard:
ON: conduction
OFF: not conduction
5. Trunk lighting assemble [67000106]
(a) Inspect the conduction among terminals.
Standard: conduction
6. Inspect the B door pillar control switch assembly
[67000075]
1 2
 284 

Circuitry--Power supply
24. spare
25. OBD discharge test system
26. rear fog light
27. Anti-burglary
28. DOOR center control, light con-
trol system
29. Defrost load
30. spare
31. spare
32. eletric injection system, safety
airbag system, anti-burglary
system, instrument system
33. spare
34. spare
35. spare
36. front fog light
37. AMI ignition system
38. TAILposition light, number platelight
39. brake light
40. electric sunroof
41. instrument system, air condition
system, defrost system, Re-
verse Radar, rear light, turn light.
42. CIG air condition system, audio
system, electric rear view mirror,
cigarette lighter
43. washer
44. spare
45. wiper
46. spare
47. center control, light control
system, anti-burglary system,
ABS system
48. air condition system
49. rear defrost system
50. electric glass operator
 315 

Anti-stealing and door lock--Electric door lock control system
 357 
Power supply (+) Power supply (+)
Power supply
(+)
1G2 in Power supply
(+)
1G2 out Power supply (-)
Power supply (+) Power supply (+) Power supply (+) Power supply (+)
Power supply
(+)Power supply
(+)Power supply
(-) Power supply
(+)
Power supply (+)
Power supply (+)
Grounding wire
Sunroof
Rain wiperBrake light Anti-steal
Power supply
(+)
InstrumentRear fog light

Electric sunroof (optional)--Sunroof
Bolt
Screw cap
Electric sunroof (optional)
Sunroof
Overhaul
Hint: when assembling, please work by the sequence which is opposite with disassembling
sequence; but when it has items that need to pay special attention, it will add special specification.
1. Disassemble inner trim board of top (referring to page 390).
2. Disassemble the glass of sunroof.
(a) Use planetary wrench to disassemble planetary screw.
(b) Pull the glass upwards to disassemble it.
3. Disassemble waterproof adhesive tape of sunroof.
4. Disconnect connection of wiring harness.
5. Disassemble shell body of sunroof.
(a) Disassemble four drain hoses.
(b) Liking that shown in figure, disassemble four bolts and six screw caps, then disassemble shell body.
6. Disassemble trim sun shade of sunroof.
(a) Disassemble the screw and stopper.
(b) Disassemble trim sun shade of sunroof.
 362 

Electric sunroof (optional)--Sunroof
7. Use screw driver (twisted by adhesive tape) to align
the sunroof driving pull cable with right mark.
8. Assemble sunroof shell body assembly.
(a) Bolt.
Torque: 5.5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Screw cap.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
9. Assemble the glass of sunroof.
(a) Check the phase difference between sunroof waterproof ad-
hesive tape and top gasket.
Front end and rear end: 0±1.5mm
Rear corner: 0±1.5mm
0-1.5mm
(b) Adjustment
Use T25 planetary wrench to loosen the screw to adjust
the sunroof on correct position, then lock the screw.
10. Inspection for water leakage.
(a) After the adjustment, check whether the sunroof leaks water.
(b) If sunroof leaks water, adjust it again.
Assembly mark
 363 

Electric sunroof (optional)--Sunroof system
Inspection for sunroof function
1. Inspection for sliding opening function.
(1) Turns ignition switch to ON, when spot contacting sunroof
switch keystroke 2, the sunroof will start automatic sliding
opening work, and it does not stop until it is at complete
opening state. If spot contacting it in running process, or
pressing keystroke 1 or 2 for long time, sunroof glass will
stop running immediately.
(2) Turns ignition switch to ON, when pressing keystroke 2 for
Sunroof system
Specification for sunroof function
1. Operation category
Spot contact: press the keystroke one time, then release immediately (the time is less than 0.3 seconds).
Long press: press the key stroke for long time (the time is more than 0.3).
2. Specification for function.
Anti-clamping function: spot contact the keystroke to make the sunroof could face 10 Kg resistance in the
process of closing from any position, at this time, electric motor turns oppositely, and the sunroof returns
turn-up or opening state.
Automatic closing function: when the key is pulled out from ignition locker, at this time, the sunroof is not
at closing state, it will close automatically in three seconds.
long time, the sunroof will start automatic sliding opening work, and it does not stop until it is at
complete opening state. If releasing keystroke 2 in running process, the sunroof glass will stop running
immediately.
2. Inspection for sliding closing function.
(1) Turns ignition switch to ON, if the sunroof is at opening state, when spot contacting sunroof switch
keystroke 1, the sunroof will automatically slide to closing state. If spot contacting it or pressing
keystroke 1 or 2 for long time in running process, sunroof glass will stop running immediately.
(2) Turns ignition switch to ON, if the sunroof is at opening state, when pressing sunroof switch keystroke
1 for long time, the sunroof will automatically slide to closing state. If releasing keystroke 1 in running
process, sunroof glass will stop running immediately.
3. Inspection for turn-up opening function
(1) Turns ignition switch to ON, if the sunroof is at closing state, when spot contacting sunroof switch
keystroke 1, the sunroof will automatically move to turn-up opening state. If spot contacting it again or
pressing keystroke 1 or 2 for long time in running process, sunroof glass will stop running immediately.
(2) Turns ignition switch to ON, if the sunroof is at closing state, when pressing sunroof switch keystroke
1 for long time, the sunroof will automatically slide to turn-up opening state. If releasing keystroke 1 in
running process, sunroof glass will stop running immediately.
4. Inspection for turn-up closing function
(1) Turns ignition switch to ON, if the sunroof is at turn-up opening state, when spot contacting sunroof
switch keystroke 2, the sunroof will automatically move to closing state. If spot contacting it again or
pressing keystroke 1 or 2 for long time in running process, sunroof glass will stop running immediately.
(2) Turns ignition switch to ON, if the sunroof is at turn-up opening state, when pressing sunroof switch
keystroke 2 for long time, the sunroof will automatically slide to closing state. If releasing keystroke 2
in running process, sunroof glass will stop running immediately.
 364 
Front
Rear