2008 GEELY FC clock

Engine mechanism - Crankshaft front oil seal assemblyReplacement1. Remove engine right bottom shield.
2. Remove drive belt.Slowly turn drive belt tensioner clockwise to loosen it. Then
remove drive belt and put back drive belt tensioner slowly and
gently.3. Remove right engine mounting assembly.(a) Remove PS oil pump reservoir and put it aside.
(b) Place wooden block between jack and engine, properly
place the jack, and then remove right engine mounting
assembly.4. remove damping pulley.(a) Remove pulley bolts with special tool.
(b) Remove damping pulley with special tool.Special
tool
Special
tool60Crankshaft front oil seal assembly

Cooling - Water pump assemblyWater pump assemblyReplacement1. Remove engine right bottom shield.
2. Discharge engine coolant.
3. Remove drive belt.Slowly turn drive belt tensioner clockwise to loosen the belt;
then remove drive belt and put back drive belt tensioner slowly
to completely loosen the tensioner.4. Remove alternator assembly.(a) Remove rubber cover and nuts.
(b) Uncouple alternator joint.
(c) Remove 2 bolts and alternator.5. Remove water pump assembly.Remove 6 bolts, water pump and o-ring.69

Cooling - Temperature regulator componentsReplacement1. Remove engine right bottom shield.
2. Discharge engine coolant.
3. Remove drive belt.Slowly turn drive belt tensioner clockwise to loosen the belt;
then remove drive belt and put back the tensioner slowly to
completely loosen it.4. Remove alternator components.(a) Remove rubber cover and nuts.
(b) Uncouple alternator joint.
(c) Remove 2 bolts and alternator.5. Remove water inlet pipe.
6. Remove temperature regulator.
7. Install temperature regulator.(a) Install new gasket to temperature regulator.
(b) As shown in the diagram, install temperature regulator with
inching valve toward upward.8. Install water inlet pipe and joint.Torque: 9. Install alternator installation components.Torque: 12mm bolt head: m
14mm bolt head: 10. Refill engine coolant.
11. Check there is leakage with coolant.
71Temperature regulator components

Starting and charging - Alternator componentsAlternator componentsReplacement1. Remove engine right bottom shield.
2. Remove drive belt.Slowly turn drive belt tensioner clockwise to loosen the belt,
then remove drive belt and put back the tensioner slowly to
completely loosen it.3. Remove alternator components.(a) Remove rubber cover and nuts.
(b) Uncouple alternator joint.
(c) Remove 2 bolts and alternator.4. Install alternator components.Torque:12mm head bolt : m
14mm head bolt : 84

Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
Align the mark
(b) Align the mark on sliding yoke and middle shaft.
(c) Assemble B bolt and tighten A bolt.
Torque: 35 ± 3 Nxm
Hint:When changing new sliding yoke, it is neces-
sary to adjust the front wheel at the front, and
make the bolt hole surface of sliding yoke face
the back (liking that shown in figure), then as-
semble the bolt.
21. Adjust front wheel at the front.
22. Assemble helix cable assembly (equipping with
SRS) [67000121]
23. Put the helix cable assembly at central position
(equipping with SRS)
(a) Check whether the front wheel faces the front.
(b) Turn helix cable counter-clockwise with hand until it could
not turn.
(c) Then turn helix cable 2.5 clockwise and align the mark.
Hint:helix cable could turn left or right from central
position for 2.5 rounds.
24. Assemble steering wheel assembly [67010001]
(a) Align the mark on steering wheel and main shaft assembly.
(b) Assemble the fixed screw cap of steering wheel.
(c) Connect the joint.
25. Assemble safety airbag assembly at the side of driver [67010011]
Warning:
zForbid using SRS parts on other automobiles, when changing any part, it is necessary to use new
product.
zIf safety airbag assembly at the side of driver once dropped or exterior shell and joint has crack,
concave or other distortions, it is necessary to change with new product.
zWhen assembling the airbag assemble at the side of driver, it is necessary to pay attention to airbag
wiring harness could not interrupt other parts or be clamped by other parts.
(a) Connect the end.
(b) Connect the joint of airbag.
(c) After assembling the safety airbag assembly at the side
of driver, insure planetary screw of concave slot contacts
with screw shell.
(d) Use planetary screwdriver to tighten two screws.
Torque: 8.8 Nxm
26. Check the central point of steering wheel
27. Check SRS warning light (equipping with SRS)
Align the
mark
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planetary
screws screw shell

Safety airbag assemble at the side of passenger
1. Note (referring to chapter 1).
2. Use the flash or malfunction diagnostic tool to test the malfunction (referring to chapter
1 and 3).
3. Disconnect the connection of cathode of battery, and do not operate in 60 seconds after
disconnecting.
4. Disassemble the glove box.
5. Disassemble the joint of safety airbag at the side of passenger, and do not damage
airbag wiring harness carefully.
6. Disassemble the safety airbag assembly at the side of passenger.
a. Disassemble three connecting bolts from the bracket of safety airbag assembly at the side of passenger.
b. Take down the safety airbag assembly from panel.
7. Check the safety airbag assembly at the side of passenger (referring to chapter 2).
8. Assemble airbag assembly.
a. Check whether the connection between safety airbag module and airbag short wiring harness is firm.
b. Firstly, insert the module in assembling position from the upside of panel, secondly, align the assem-
bling hole of small bracket on module with the assembling hole on framework of panel, at the same
time, the module cover and panel clearance should be even, and the barb on module should be con-
nected to its position.
9. After assembling, use malfunction diagnostic tool or malfunction indicating light to
check and confirm the malfunction has been removed.
(3) Make three fixed claws mesh steering column.
When changing with new helix cable, it is necessary to disassemble yellow clamp before assembling.
(4) Insert the plug of airbag wiring harness in the plug of helix cable and make this connection firm.
Align the
mark Supplemental restraint system--Disassemble and assemble
 263 
(4) After assembling, use malfunction diagnostic tool or malfunction indicating light to check
and confirm the malfunction has been removed. (5) Connect the lower cover of combination switch.
(6) Connect the upper cover of combination switch with the
lower cover with special bolts firmly.
13. Set the helix cable at middle position
a. Check whether ignition switch locates OFF state.
b. Check whether the cathode end of battery has been
disassembled.
Note: do not operate in 60 seconds after disassembling
cathode end.
c. Turn helix cable anticlockwise with hand until it could not
be turned.
d. Then turn the helix cable clockwise for 2.5 circles to align
the mark.
14. Assemble steering wheel
(1) Inspection before assembling:
z Steering wheel
z Connecting wiring harness
z Safety airbag assembly at the side of driver
(2) Tighten the assembling screws at both sides.
(3) Connection of battery terminal “-”.

Windshield/bodywork glass/wing mirror--Electric window control system
Switch position avometer terminalssituations
UP 4-5, 2-3conduction
OFF 4-5, 1-3conduction
DOWN 2-5, 1-3conduction
Battery terminals working direction
Battery anode lead-terminal 5 main driving axis working
Battery cathode lead-terminal 4 as clockwise
Battery anode lead-terminal 4 main driving axis working
Battery cathode lead-terminal 5 as anticlockwise
2. Inspect electric window switch assembly
Active switch, inspect the conduction among the joint terminals.
If the conduction does not limit to regulations, replace electric
window main switch.
3. Inspect left rear electric window motor assembly.
(a) Inspect the function of left rear electric window assembly.
(1) Inspect whether the motor works calmly.
4. Inspect electric window shift relay [67000061]
Check the conduction of relay (mark: P/W)
If the conduction does not limit to regulations, replace relay.
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Conditionsavometerregular situations
Always 1-2conduction
Supply battery voltage
To that between terminal 13-5 conduction
and terminal 2

Anti-stealing and door lock--Electric door lock control system
Anti-stealing and door lock
Electric door lock control system
Position of parts (only for reference)
Inspection on automobile
1. Basic inspection for electric door locker.
(a) Press middle control switch to locker closing side, and check the all doors should be locked; then
press middle control switch to locker opening side, and check all doors should be opened.
(b) Insert key in door locker and turn it anticlockwise, and check all doors should be locked; then turn the
key clockwise, and check all doors should be opened.
(c) Check the keeping protection function of the key.
Note: When checking the keeping protection function of the key, it is necessary to open elec-
tric window at the side of driver to prevent its function from losing and lock the key in
automobile.
(1) Insert key in ignition switch.
(2) Open the door, and press middle control switch on the door at the side of driver to locker closing
side, at this time, door locker could not close.
(3) Open the door, and press locker button on the door at the side of driver to locker closing side, at
this time, door locker could not close.
(4) After pressing locker button upwards for over two seconds, and locking driver door; when driver
door is closed and key is not used to lock, check whether all doors could open automatically.
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Door control switch of electric
window main switch assembly
(Used for handle operation)
Door control switch of left front
door locker assembly
(Used for key operation)
Door control light switch
Left rear door locker
assembly
Right front door
locker assembly
Right rear door
locker assembly