2008 GEELY FC change wheel

Drive shaft--Left rear shaft hub and bearing assemblyLeft rear shaft hub and bearing assemblyChangeHint: changing procedure for right side is same as left side.129 6. Disassemble rear wheel speed sensor assembly (equipping with ABS) [67000023]
(referring to page 52)
7. Assemble rear wheel speed sensor assembly (equipping with ABS) [67000023] (referring
to page 52) 1. Disassemble rear wheels.
2. Disassemble rear brake caliper assembleDisassemble two bolts and take down brake caliper.3. Disassemble the wiring harness of rear wheel speed
sensor (equipping with ABS).Disassemble the joint of rear wheel speed sensor.4. Disassemble left rear brake assembly [64000137]
5. Disassemble left rear shaft hub and bearing
assembly.Disassemble four bolts, then take down lower shaft hub and
bearing assembly.8. Assemble left rear shaft hub and bearing assemblyUse four bolts to assemble left rear shaft hub and bearing
assembly9. Assemble wiring harness of rear wheel speed sen-
sor (equipping with ABS).Connect the joint of rear wheel speed sensor.

10. Check the axial clearance of bearing.Put the centimeter besides shaft hub center, and check the
axial clearance of bearing.
Maximal value: 0.05mm
If axial clearance exceeds the maximal value, change the bearing
assembly.11. Check the terminal face run-out of shaft hub.Use centimeter to check the terminal run-out of exterior sur-
face of shaft hub.
Maximal value: 0.07m
If terminal run-out exceeds the maximal value, change the shaft
hub.12. Assemble left rear brake assembly [64000137]
13. Assemble left rear brake branch pump assemblyTorque: 46 ± 5 N
⋅ ⋅⋅ ⋅
⋅m14. Assemble rear wheelsTorque: 103 ± 10 N
⋅ ⋅⋅ ⋅
⋅m15. Check the ABS speed sensor signal.
16. Inspection on road.Drive shaft--Left rear shaft hub and bearing assembly130

Left rear shaft hub boltChange1. Disassemble rear wheels
2. Disassemble left rear brake caliper assembleDisassemble two bolts and take down brake caliper.3. Disassemble left rear brake assembly [64000137]
4. Disassemble left rear shaft hub bolt(a) Screw the shaft to the position in figure, then use special
tool to disassemble shaft hub bolt.
Note: shaft hub bolt should be screwed to the position
in figure, or you could not change shaft hub bolt.
(b) Use special tool and screw driver to disassemble shaft hub
bolt.5. Assemble left rear shaft hub bolt(a) Liking that shown in figure, assemble new gasket and screw
cap on new shaft hub bolt.
(b) Use screw driver to fix and lock screw cap to make the bolt
enter hole.6. Assemble left rear brake assembly [64000137]
7. Assemble left rear brake branch pump assemblyUse two bolts to assemble rear brake branch pump assembly.
Torque: 46 ± 5 N
⋅ ⋅⋅ ⋅
⋅m8. Assemble rear wheelsTorque: 103 ± 10 N
⋅ ⋅⋅ ⋅
⋅mDrive shaft--Left rear shaft hub bolt131

Brake--Front brake assembly23.Assemble dustproof cover of branch pump..(a) After spreading lithium soap base glycol lubricating grease
on new dustproof cover of branch pump, assembling it in
brake branch pump.
Hint: dustproof cover should be assembled in branch
pump firmly.
(b) Use wrench to assemble fixing loop.
Note: do not damage dustproof cover.24. Assemble brake branch pump bracket.Use two bolts to assemble brake branch pump bracket.
Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m25. Assemble dustproof cover of brake branch pump
bracket.(a) Spread lithium soap base glycol lubricating grease on new
dustproof cover.
(b) Assemble two dustproof covers in front brake branch pump
bracket.26. Assemble sliding pin of front brake branch pump.(a) Spread lithium soap base glycol lubricating grease on the
surface of sliding part and sliding pin.
(b) Assemble two sliding pins in front brake branch pump
bracket.27. Assemble support sheet of brake block.143 28. Assemble brake block.Note: when changing brake block, muffle gasket should be changed with brake block at the same
time.
(a) Spread brake lubricating grease on both sides of every muffle gasket.
(b) Assemble muffle gasket on every brake block.
(c) When assembling inner brake block, abrasion indicator should face the upside.
Note: do not attach oil dirt or lubricating grease on the surface of brake block and brake disk.29. Assemble brake branch pump assembly.(a) Use two bolts to assemble brake branch pump.
Torque: 34
± ±± ±
± 3N
⋅ ⋅⋅ ⋅
⋅m
(b) Use joint bolt to assemble new gasket and brake hose.
Torque: 30
± ±± ±
± 3N
⋅ ⋅⋅ ⋅
⋅m
Hint: Gasket has two types: two sheets type and one type.
Bracket soft pipe should be assembled in localizing hole of branch pump firmly.30. Add brake liquid in storage tank.
31. Discharge the air in brake main pump.
32. Discharge the air in brake pipeline.
33. Check the liquid level of storage tank.
34. Check whether the brake liquid leaks.
35. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m

Brake--Rear brake assembly24. Assemble rear brake block.Note: when changing brake block, the inside of muffle gasket should be changed together.
(a) When assembling muffle gasket on every brake block, it is necessary to spread brake lubricating
grease on the inside of muffle gasket.
(b) When assembling inner brake block, abrasion indicator should face upside.
Note: do not attach any oil dirt or lubricating grease on the surface of brake block and brake
disk.
(c) Assemble two guide pins of brake block.
(d) Assemble fixing clamp of anti-abrasion spring.25. Add brake liquid in storage tank.
26. Discharge the air in brake main pump (referring to page 135).
27. Discharge the air in brake pipeline (referring to page 135).
28. Check the liquid level in storage tank.
29. Check whether brake liquid leaks.
30. Assemble rear wheels.Torque: 103
± ±± ±
± 10N
⋅ ⋅⋅ ⋅
⋅m147

Hydraulic control unit (equipping with ABS)Inspection on automobile1. Connect handle tester(a) Connect handle tester to DLC3.
(b) Start the engine and make it run at idling speed.
(c) Handle tester should choose “Active test” module.
Hint: details could refer to operating instruction for handle tester.2. Check the function of hydraulic .(a) Start the motor relay, and check hydraulic motor should have working sound.
(b) Stop the motor relay.
(c) Step brake pedal for 15 minutes, and check brake pedal should not be stepped down.
(d) Start the motor relay, and check brake pedal should not have any pulse.
Note: Time when motor relay locates ON could not exceed 5 seconds, when it is necessary to
operate continually, interval time should be over 20 seconds.
(e) Stop the motor relay and release brake pedal.3. Check the function of right front wheel.Note: forbid making electromagnetic valve be ON in following situations.
(a) Make following operation when brake pedal is stepped down.
(b) Make electromagnetic valve SFRH and SFRR be ON at the same time, and check the brake pedal
should not be stepped down.
Note: Time when motor relay locates ON could not exceed 5 seconds, when it is necessary to
operate continually, interval time should be over 20 seconds.
(c) Make electromagnetic valve SFRH and SFRR be OFF at the same time, and check the brake pedal
should be able to be stepped down.
(d) Make electromagnetic valve SFRH and SFRR be ON at the same time, and check whether the brake
pedal could return.
Note: Time when motor relay locates ON could not exceed 5 seconds, when it is necessary to
operate continually, interval time should be over 20 seconds.
(e) Make motor relay be OFF and release brake pedal.4. Check the function of other wheels.Check the electromagnetic valves of other wheels by same procedure.
Hint:
Left front wheel: SFLH,SFLR
Right rear wheel: SRRH,SRRR
Left rear wheel: SRLH, SRLRChange1. Discharge brake liquid.Note: do not leave brake liquid on paint surface of automobile body, if having, wash it cleanly.2. Disassemble right front wheel.Brake--Hydraulic pressure control unit148

Brake--Speed sensor of front wheelSpeed sensor of front wheelChangeHint: the process for changing right side is same as the
left side.1. Disassemble front wheels.
2. Disassemble gasket of left front wing.
3. Disassemble speed sensor of left front wheel.(a) Disassemble resinous clamp and speed sensor wiring har-
ness from fixing clamp of automobile body.
(b) Disassemble the sensor joint.
(c) Disassemble two bolts of fixing clamp of sensor wiring har-
ness from automobile body and absorber.
(d) Disassemble bolt and left front sensor.
Note: do not attach any sundries on top of sensor.4. Assemble speed sensor of left front wheel.(a) Use bolt to assemble left front sensor.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
Note: do not attach any sundries on top of sensor.
(b) Use two bolts to assemble fixing clamp of sensor wiring
harness on automobile body and absorber.
Bolt A: 9.0 N
⋅ ⋅⋅ ⋅
⋅m
Bolt B: 29 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect the joint of speed sensor.
(d) Connect resinous clamp and speed sensor wiring harness
on automobile body and fixing clamp.5. Assemble gasket of left front wheel wing.
6. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m7. Check the signal of ABS speed sensor.151

Brake--Speed sensor of rear wheelsSpeed sensor of rear wheelsChangeHint: the process for changing right side is same as the
left side.1. Disassemble rear wheels.
2. Disassemble wiring harness of speed sensor of rear
wheel.Disassemble the joint of speed sensor of rear wheel.3. Disassemble left rear disk brake branch pump
assembly.
4. Disassemble rear brake disk.
5. Disassemble left rear shaft hub and bearing assem-
bly (referring to page 129).
6. Disassemble speed sensor of rear wheel.(a) Fix rear shaft hub on pliers with soft gasket.
Note: when changing shaft hub assembly, it is neces-
sary to shake intensively to make it break off.
(b) Use punch pin and hammer to knock out two pins.
(c) Use special tool and two bolts (M12*1.5) to disassemble
speed sensor of rear wheel from rear shaft hub.
Note:zIf sensor stator is damaged, change the shaft hub
assembly.zDo not scratch the surface of shaft hub and speed
sensor.7. Assemble speed sensor of rear wheels.(a) Wash contacting surface of rear shaft hub and new speed
sensor of rear wheels.
(b) When sensor is assembled in shaft hub, it is necessary
to assemble sensor joint facing lower position of
automobile.Special
tool
Special tool Bolt
Bolt152