Electric sunroof (optional)--Sunroof
7. Use screw driver (twisted by adhesive tape) to align
the sunroof driving pull cable with right mark.
8. Assemble sunroof shell body assembly.
(a) Bolt.
Torque: 5.5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Screw cap.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
9. Assemble the glass of sunroof.
(a) Check the phase difference between sunroof waterproof ad-
hesive tape and top gasket.
Front end and rear end: 0±1.5mm
Rear corner: 0±1.5mm
0-1.5mm
(b) Adjustment
Use T25 planetary wrench to loosen the screw to adjust
the sunroof on correct position, then lock the screw.
10. Inspection for water leakage.
(a) After the adjustment, check whether the sunroof leaks water.
(b) If sunroof leaks water, adjust it again.
Assembly mark
363
Electric sunroof (optional)--Sunroof system
Inspection for sunroof function
1. Inspection for sliding opening function.
(1) Turns ignition switch to ON, when spot contacting sunroof
switch keystroke 2, the sunroof will start automatic sliding
opening work, and it does not stop until it is at complete
opening state. If spot contacting it in running process, or
pressing keystroke 1 or 2 for long time, sunroof glass will
stop running immediately.
(2) Turns ignition switch to ON, when pressing keystroke 2 for
Sunroof system
Specification for sunroof function
1. Operation category
Spot contact: press the keystroke one time, then release immediately (the time is less than 0.3 seconds).
Long press: press the key stroke for long time (the time is more than 0.3).
2. Specification for function.
Anti-clamping function: spot contact the keystroke to make the sunroof could face 10 Kg resistance in the
process of closing from any position, at this time, electric motor turns oppositely, and the sunroof returns
turn-up or opening state.
Automatic closing function: when the key is pulled out from ignition locker, at this time, the sunroof is not
at closing state, it will close automatically in three seconds.
long time, the sunroof will start automatic sliding opening work, and it does not stop until it is at
complete opening state. If releasing keystroke 2 in running process, the sunroof glass will stop running
immediately.
2. Inspection for sliding closing function.
(1) Turns ignition switch to ON, if the sunroof is at opening state, when spot contacting sunroof switch
keystroke 1, the sunroof will automatically slide to closing state. If spot contacting it or pressing
keystroke 1 or 2 for long time in running process, sunroof glass will stop running immediately.
(2) Turns ignition switch to ON, if the sunroof is at opening state, when pressing sunroof switch keystroke
1 for long time, the sunroof will automatically slide to closing state. If releasing keystroke 1 in running
process, sunroof glass will stop running immediately.
3. Inspection for turn-up opening function
(1) Turns ignition switch to ON, if the sunroof is at closing state, when spot contacting sunroof switch
keystroke 1, the sunroof will automatically move to turn-up opening state. If spot contacting it again or
pressing keystroke 1 or 2 for long time in running process, sunroof glass will stop running immediately.
(2) Turns ignition switch to ON, if the sunroof is at closing state, when pressing sunroof switch keystroke
1 for long time, the sunroof will automatically slide to turn-up opening state. If releasing keystroke 1 in
running process, sunroof glass will stop running immediately.
4. Inspection for turn-up closing function
(1) Turns ignition switch to ON, if the sunroof is at turn-up opening state, when spot contacting sunroof
switch keystroke 2, the sunroof will automatically move to closing state. If spot contacting it again or
pressing keystroke 1 or 2 for long time in running process, sunroof glass will stop running immediately.
(2) Turns ignition switch to ON, if the sunroof is at turn-up opening state, when pressing sunroof switch
keystroke 2 for long time, the sunroof will automatically slide to closing state. If releasing keystroke 2
in running process, sunroof glass will stop running immediately.
364
Front
Rear
Engine cover/automobile door
Engine cover
Adjustment
Engine cover/automobile door--Engine cover
366 1. Check engine cover assembly.
Check whether the clearance of engine cover is in regulated
value shown in table.
2. Adjust engine cover assembly.
(a) Adjust engine cover assembly by loosening the hinge bolt at
the side of engine cover.
Torque: 13 N
⋅ ⋅⋅ ⋅
⋅m
(b) Adjust engine cover assembly by turning the gasket.
(c) Adjust engine cover assembly by loosening three bolts of
engine cover locker.
Torque: 7.0 N
⋅ ⋅⋅ ⋅
⋅m
Engine cover/automobile door--Front automobile door 368 Name of parts Specification Amount Marked
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33Number of parts
68000147
68000162
68000149
Q1860610
68000159
67000157
Q32006
68000153
Q2580816
Q1860610
JQ2756316
67000123
Q1860610
68000145
Q2716319
67000132
68000144
Q2714216
68010050
Q2204816
67000107
68000141
68000160
62000479
62000025
62000024
Q1840820
68000163JQ1840816T1F31Q1400616
62000027
68010052
68000151Right front glass assembly
Seal tape of right front glass leading slot
Right front glass leading slot assembly
Hexagon flange face bolt
Exterior seal tape of right front door glass
Right exterior electric rearview mirror assembly
Hexagon flange face nut
Right front door locker organization assembly
Inner hexagon floriated raised countersunk head screw
Hexagon flange face bolt
Combination part of hexagon head self-tapping screw with flat gasket
Right front door glass lift assembly
Hexagon flange face bolt
Right front door board bracket
Cross slot plate head self-tapping screw
Right front small speaker cover assembly
Right front door control panel assembly
Freerson plate head self-tapping screw
Right front door inner defending board assemblyCombination part of cross slot plate head self-tapping screw with flat washerDoor light assembly
Right front door defender water curtain assembly
Right front door seal tape assembly
Right front door assembling assembly
Right front door upper hinge assembly
Hexagon flange face bolt (with step)
Hexagon flange face bolt
Front door limiter assembly
Hexagon flange face bolt
Combination part of hexagon head bolt with flat washer
Right front door lower hinge assembly
Right side door inner handle assembly
Right front door exterior handle assembly1
1
1
1
1
1
3
1
3
2
1
1
6
1
2
1
1
1
1
1
1
1
1
1
1
2
4
2
2
2
1
2
1M6 × 10
M6
M6× 18
M6× 10
ST6.3 × 16
M6 × 10
ST6.3 × 19
ST4.2 × 16
ST4.8 × 16
M8× 20
M8× 20
M8× 16
M8× 16
Engine cover/automobile door--Front automobile door
8. Disassemble left front glass assembly [68000146]
Hint: insert the cloth in door steel board to prevent it from
scratching the glass.
(a) Turn the door glass until the bolts happens in repairing
hole.
(b) Disassemble two bolts and door glass.
Note: do not damage the door glass.
Hint: pull the door glass upwards to disassemble it.
9. Disassemble seal tape of left front glass guide slot
[68000161]
10. Disassemble left front door glass lift assembly
[67000122]
(a) Disassemble the joint.
(b) Disassemble six bolts and glass lift.
11. Spread lubricating grease on automobile body.
12. Disassemble left front door window glass guide
slot assembly [68000148]
Disassemble the screw and door framework rear lower bracket.
13. Disassemble left front door locker organization as-
sembly [68000152]
(a) Disassemble the joint.
(b) Disassemble connecting rod from exterior handle.
(c) Disassemble the bolt and screw.
(d) Use planetary socket wrench (T30) to disassemble three
planetary screws and door locker.
(e) Disassemble two screws and left front door locker organi-
zation driver.
14. Spread lubricating grease on automobile body.
Spread MP lubricating grease on sliding and turning parts of
lift assembly.
15. Disassemble left front door exterior handle pedestal.
(a) Use planetary socket wrench to disassemble the screw
and door key tank.
(b) Disassemble exterior handle from exterior handle pedestal.
(c) Use planetary socket wrench to disassemble the screw
and left front door exterior handle pedestal.
370 16. Assemble left front door locker organization assembly [68000152]
(a) Use two screws to assemble left front door locker organization driver.
(b) Use planetary socket wrench (T30) to assemble three planetary screws and front door locker assembly.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Assemble the bolts and screws.
(d) Connect connecting rod to exterior handle.
(e) Connect the joint.
Engine cover/automobile door--Front automobile door
Adjustment
Hint: the working procedure for right side is same as left side.
1. Check the clearance of left front door
(a) Check whether following data is in standard value.
2. Adjust the clearance of left front door.
(a) Use special tool to loosen hinge bolt at the side of automo-
bile body to adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(b) Loosen hinge bolt at the side of automobile body to adjust
the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(c) Loosen lightly fixing screw of locking pedestal and use plas-
tic hammer to knock lightly locking pedestal to adjust its
position.
(d) Lock fixing screw of locking pedestal again.
Torque: 23 N
⋅ ⋅⋅ ⋅
⋅m
At the side of
automobile bodyAt the side of
automobile door
372
At the side of
automobile door At the side of
automobile body
Engine cover/automobile door--Rear automobile door
11. Spread lubricating grease on automobile body.
Spread MP lubricating grease on sliding and turning parts of
door locker.
12. Disassemble left rear door exterior handle pedestal.
(a) Use planetary socket wrench to disassemble the screw
and left rear door exterior handle cover.
(b) Disassemble exterior handle.
(c) Use planetary socket wrench to disassemble the screw
and left rear door exterior handle pedestal.
13. Assemble left rear door locker organization assem-
bly [68000191]
(a) Assemble left rear door locker organization driver and two
screws.
(b) Use planetary socket wrench to assemble left rear door
locker organization assembly and three screws.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Assemble the bolt.
(d) Connect the joint.
14. Assemble left rear door glass lift assembly
[67000124]
Torque: 5.5 N
⋅ ⋅⋅ ⋅
⋅m
15. Assemble left rear door repairing hole cover.
(a) Assemble repairing hole cover on door steel board.
Hint:
z z z z
zWhen assembling repairing hole cover, pull out
connecting rod and joint from repairing hole cover.
z z z z
zAfter assembling repairing hole cover, connecting
rod and joint could not be bent or concaved.
z z z z
zAfter assembling repairing hole cover, it is neces-
sary to confirm the affixing situation of adhesive
tape.
374
Adhesive
tape
Engine cover/automobile door--Rear automobile door
2. Adjust the clearance of left rear door.
(a) Loosen hinge screw cap at the side of automobile body to
adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(b) Loosen hinge screw cap at the side of automobile door to
adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(c) Loosen lightly fixing screw of locker pedestal, and use plastic
hammer to knock lightly the locker pedestal to adjust its
position.
(d) Lock the fixing screw of locker pedestal again.
Torque: 23 N
⋅ ⋅⋅ ⋅
⋅m
At the side of
automobile body
376
At the side of
automobile bodyAt the side of
automobile door
At the side of
automobile door