Page 11 of 392
4Table 3
CO HC Problems Causes
1. Fa ult
. Inc orre c t ignition timing
. Fouled, shorted or imprope rly cle aranc e of spa rk plug
2. Incorrect valve clearance
3. Le a ky inta ke & e xha ust valve s
4. Leaky cylinders
1. Air leaks
. PCV hoses, intake manifold
. Throttle body
. Brake booster circuit
2. Le a n mixture ga s c a using misfire
1. Clogged air filter
2. Clogge d P CV valve
. Faulty ECU
. Fa ulty fue l pre ssure regula tor
. Faulty water temperature sensor
. Faulty air compressor
. Faulty injectors
. Faulty throttle position sensor Normal
Low High
High HighRough idle
(Black smoke
from exhaust
pipe ) Rough idle Rough idle High
Page 106 of 392
99Service1. Remove the front wheel
2. Remove the ABS sensor signal wire
3. Remove the propeller shaft fixing nut
(1) Remove the cotter pin of the propeller shaft fixing nut
(2) loosen the propeller shaft fixing nut
4. Separate the steering tie rod
(1) Remove the cotter pin and the nut
(2) Separate the tie rod ball stud pin from the knuckle.
5. Detach the swing arm assembly.
(1) Remove the lower swing arm assembly ball stud pin lock bolt and nut on the knuckle
(2) Detach the lower swing arm assembly ball stud pin from the knuckle
6. Remove the constant velocity propeller shaft assembly Appropriately pull the brake outward, use a
rubber hammer or brass bar to tap the propeller shaft to remove itNotice: Actions shall be taken to prevent the propeller from being dropped off, do not damage
the boot and the oil seal7 Inspect the propeller shaft assembly
(1) Check the tripod constant velocity universal joint for looseness
(2) Check the sliding shaft for smooth movement
Page 112 of 392
105Section 2 Front SuspensionComponents
LF Strut Assembly
Front
Brake Hose Clip
Connected to Brake
Connected
to Brake
LF Brake Assembly
Stabilizer Bar
Left Link Rod
Assembly
Left lower Swing
Arm Assembly
Lower Swing
Arm LF Bracket
Lower Swing Arm
RF Bracket
Front Stabilizer Bar Assembly
Stabilizer Bar
Right Link Rod Assembly
RF Brake Assembly
Connected to Brake
Clip
Front Brake Hose
RF Strut Assembly
Connected
to Brake
BodyBody
Right Lower
Swing Arm
Assembly
Lower Trailing
Arm Rear Elastic Hinge
Fixed to Shock
Absorber
ABS Sensor Wire Harness
Shock Absorber
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107Section 4 Front Strut AssemblyComponents:WasherMount CoverShock Absorber Mount SupportBig WasherThrust Ball BearingSpring Upper SeatFront Coil Spring
Upper InsulatorFront Coil SpringLeft Brake Assembly ABS Sensor Wire HarnessFront Brake Hose Stabilizer Bar Left
Link Rod AssemblyLF Shock Absorber AssemblyFront Coil Spring Lower InsulatorFront BumperFront Shock Absorber
Protecting Sleeve
Page 115 of 392
108Replacement1. Remove the front wheel.
2. Remove the ABS sensor from the steering knuckle. Separate the sensor and signal wire from the wire
harness bracket on the front shock absorber.
3. Separate the front brake hose
Remove 2 clips and separate the front brake hose from the front shock absorber bracket.
4. Remove the stabilizer bar link rod assembly
Remove the nut connecting the stabilizer bar link rod assembly and the shock absorber.
5. Remove the front shock absorber with the coil spring
(1) Remove the nuts and bolts connecting the shock absorber and brake.
(2) Remove the 4 nuts connecting the front shock absorber and vehicle body.
Notice: reliable object shall be used to support the brake assembly!
Page 116 of 392
1096. Disassemble the front strut assembly
(1) Remove the nut on the shock absorber.
Notice: the elasticity of the spring is recovered!
(2) Remove the washer, collar, shock absorber mount seat and big washer.
(3) Remove spring upper seat, front coil spring , front shock absorber boot, front dumper, front coil spring
lower insulator.
7. Assemble the front strut assembly
The assembly of the front strut assembly is in the reverse order of disassembly.
Notice:
(1) Use special fixture when installing the nut on the shock absorber piston rod, be
careful not to let the spring rebound. Torque: 80~90 N.Sm.(2) Install the 4 bolts attaching the front strut assembly to the body. Torque: 25~30N.m.(3) Install the 2 bolts and nuts of the front strut assembly and the brake.
Torque: 90~100N.m.
(4) Install the attaching nuts on the stabilizer bar link rod assembly and shock absorber.
Torque: 50~60N.m.
(5) Install the ABS sensor and secure the signal wire.
Page 124 of 392
117Section 2 Rear SuspensionComponents
LR Strut Assembly
LR ABS Sensor Wire Harness
LR Brake
LR Brake Pipe
Clip
Clip
RR Strut Assembly
Clip
RR ABS Sensor Wire Harness
RR Brake Hosex2
No. 2 Transverse Arm
Left Trailing Rod Assembly
Body
Body
Body Body
No. 1 Transverse Arm
No. 1 Rocker Arm
Clip
RR Brake Pipe
RR Brake Hose
RR Brake
Right Trailing Rod Assembly
Rear Stabilizer Bar Assembly
No. 2 Transverse Arm
Rear Stabilizer Bar Retainer
Rod Components
Page 126 of 392
119Section 4 Left & Right Rear Strut AssemblyComponentsReplacement
1. Remove the rear wheel
2. Remove ABS sensor
(1) Remove ABS rear wheel sensor retaining bolt. Remove the sensor.
(2) Remove the retaining bolt of ABS rear wheel sensor on rear shock absorber bracket
3. Separate brake pipe and rear strut assembly
Remove the elastic clip on the pipeline bracket attaching the brake pipelineCushion (Dumper)Dust Prevent
SleeveRear Suspension
Spring Lower
InsulatorRear Left
Shock Absorber Upper Mount
CushionUpper MountRear Suspension
Spring Insulator
Rear Suspension Conical Spring