2008 GEELY CK brake sensor

1204. Remove the left and right rear strut assembly
(1) Remove the threaded connect of the rear strut assembly and rear brake assembly
(2) Remove the 3 nuts attaching the rear suspension upper mount to the body
Caution: reliable object shall be used to support the rear brake assembly! Make sure that the
brake pipeline is not affected or damaged!
5. Disassembly the left, right rear strut assembly
(1) Set the rear strut assembly with special tool. Remove the nut on the top of the
rear shock absorber piston
Caution: The spring may rebound!
(2) Remove the rear suspension upper mount, rear suspension upper mount cushion,
rear suspension spring upper insulator, rear suspension spring, rear shock absorber
cushion, rear shock absorber dust preventing sleeve, rear suspension spring lower insulator in order
6. The assembly is in the reverse order of the disassembly.
Caution:
(1) when installing the nut on the shock absorber piston rod upper end, use special fixture
and be careful that the spring may rebound!
Torque : 32~38N.m
(2) Rear strut assembly to body thread torque : 32~38 N.m
(3) Strut assembly to rear brake assembly thread torque : 81~96 N.m
(4) Install the ABS rear wheel sensor and the secure the signal wire
(5) When securing the brake line, make sure that the brake line does not interfere with
other parts
(6) Wheel nut torque : 95~115N.m
(7) Check the brake system for leakage, bleed air in the brake system as necessary
(8) Check whether the ABS signal is normal
(9) Check rear wheel alignment, adjust it as necessary

171Chapter 3 Combination Meter SystemSection 1 Circuit Diagram of Combination Meter and Location of
Multi-pin Plug-in TerminalI. CIRCUIT DIAGRAM OF CONBINATION METERSpeed Signal
Ground The Sensor
Revolution SignalWater Temperature SignaFuel Level GaugeTachometer
SpeedometerWater
Temperature Gauge
Feul Level Gauge
OdometerHigh Beam Lamp
Rear Defrost Lamp
Rear Defog Lamp
Backlight
Water Temperature WarningPower Steering
Fuel WarningCharge
Brake Fluid
Oil Pressure
Engine Malfunction
Driver's seat belt
Park Brake
SRS(main)
SRS(sub)

1732. DEFINITION OF MULTIPIN PLUG-IN TERMINALDefinition of Terminal Color of Harness
1Empty
2EPS VG
3Empty
4Empty
5Empty
6Empty
7Empty
8 Combination switch (Position lamp P
9 Speed sensor groun B
10 Speed sensor power sourc RY
11 Speed sensor signal outpu YR
12 Fuel senso B
13 Alte rna tor WR
14 Brake fluid level switc GR
15 Oil pressure switc YG
16 Re a r de frost YB
1 Rear fog lamp Gr
2 Engine ma lfunc tion GY
3 S e a t be lt s w it c h R
4 P owe r sourc e Y
5 Engine coolant temperature senso YW
6 Park switch G
7 Power source groun B
8 Power source groun B
9ABS R
10 SRS (Ma in) RY
11 Engine re volution signa l BBl
12 Live wire (Fire wire) WG
13 High be am la mp + RB
14 Low bea m - RW
15 SRS (Sub) RG
16 Empty Terminal No.
A
B

191Standard
NOTICE:
Connector should be disconnected when measured.
6. INSPECT WATER TEMPERATURE WARNINGLIGHT
(a) Disconnect the water temperature sensor connector.
(b) Turn the ignition ON, the water temperature warning light should go out.
(c) Ground the terminal B5 of the meter connector, the water temperature warning light should light up.
7. INSPECT OIL PRESSURE WARNING LIGHT
(1) Disconnect the oil pressure sensor connector.
(2) Turn the ignition ON, the oil pressure warning light should go out.
(3) Short connector terminal to the ground with a wire, the oil pressure warning light should light up.
8. INSPECT OIL PRESSURE SENSOR
(1) Disconnect the connector from the oil pressure sensor .
(2) Inspect continuity between its terminal and ground.
Engine is stopped: Continuity
Engine runs: No continuity
9. INSPECT PARK BRAKE WARING LIGHT
(1) Disconnect the connector from the park brake switch.
(2) Turn the ignition ON, the park brake warning light should go out.
(3) Short connector terminal to the ground with a wire, the park brake warning light should light up.Standa rd indic ation Re sista nc e (Ω)
Ｃ159.5—169.5
1/2Ｈ
53—59
Warning point 26.7—30.7
H 20—24

19210. INSPECT PARK BRAKE SWITCH
(1) Disconnect the connector from the park brake switch.
(2) Pull up the hand brake, inspect continuity between its terminal and ground.
Hand brake is pulled up: Continuity
Hand brake is released: No continuity
11. INSPECT BRAKE FLUID LEVEL WARING LIGHT
(1) Disconnect the connector from the brake fluid level sensor.
(2) Turn the ignition ON, the brake fluid level warning light should go out.
(3) Directly connect its connector terminal to the harness terminal with a wire, the brake fluid level warning
light should light up.
12. INSPECT BRAKE FLUID LEVEL WARING SWITCH
(1) Remove the reservoir cap
(2) Disconnect the connector from the reservoir.
(3) Inspect continuity between terminals
Float up: No continuity
(4) Use siphon to take fluid out of the reservoir.
(5) Inspect continuity between terminals
Float down: Continuity
(6) Pour the fluid into the reservoir
13. INSPECT THE REAR DEFROST INDICATOR
(1) Turn the ignition switch ON, and start the engine
(2) Press the defrost switch, the rear defrost indicator will light up
(3) Turn the ignition OFF, the rear defrost indicator should go out.
14. INSPECT THE REAR DEFOG INDICATOR
(1) The rear fog indicator will light up as the rear fog lamp lights, the terminal B1 is at the high electric
potential.
15. INSPECT THE SEAT BELT WARNING INDICATOR
(1) Disconnect the seat belt switch connector in the driver's side, the belt warning indicator should go out at
this time.
(2) Short connector terminal to the ground, the belt warning indicator should light up.

274VI. Troubleshooting Quick Index
VII. Non-DTC Problem Inspection Table IndexDTC Fault Description Diagnosis ResultInspection
Table No.Reference
Page
65535 ECU Da ma ge d
1276 ABS hydraulic pump Motor c a n not ope ra te 1 275
283 LF Whe e l Sensor 276
285 RF Whee l Se nsor 277
290 LR Whe el Se nsor 278
287 RR Whe e l Se nsor
1044 ABS progra mming e rror 5 279
668 P ower supply te rmina l 30 6 280
1130 Abnorma l ABS ope ra tion Signa l is not as spe cifie d 7 281Electrical or mechanicalfault2,3,4Inspection
Table No.Reference
Page
1282
2283
The bra ke forc e on both s ide s is not uniformThe brake force is insufficientABS operate s whe n the bra ke pe dal is slightly
depre ssed（vehicle is stationary）
ABS operate s whe n the bra ke pe dal is slightly
depre ssed（ve hic le is driving）
Whe n the ABS ope ra tes, the bra ke pe dal vibrate s
severely
4285
5286
6287 No DTC output（
failure in communicating with the scan meter） Fault Status
Turn the ignition switc h to “ON” (With engine off), ABS Wa rning
Light doe s not go on
Afte r the e ngine is sta rte d, the wa rning light doe s not go off
ABS
abnormal284 3
Brake peda l stroke is exc e ssive ly long
You ne ed to he a vily depre ss the brake peda l

275VIII. ABS ECU Connector Pin LayoutABS ECU Connector (End Views)
Electrical Wiring DiagramCombination MeterABS Warning Light
Drive ModuleABS ECU
ABS RR Wheel Sensor
ABS LR Wheel Sensor ABS RF Wheel Sensor
ABS LF Wheel Sensor
Brake Lamp Switch

291IV. ABS Operation Inspection1. Check the Wheel Speed Sensor Output Voltage
1Check whether the clearance between the wheel speed sensor and the ring gear is within the specification
For front wheel standard value, refer to "Front Wheel Sensor Installation Drawing"
For rear wheel standard value, refer to "Rear Wheel Sensor Installation Drawing"
3Jack up the wheel and release the manual brake
2Remove the ABS wire harness, measure at the wire harness connector
4Rotate the wheel at the speed of 1/2 turn/second, and use the multimeter or oscilloscope to measure the
output voltage
Terminal 1-2
Terminal 19-20
Terminal 5-6
Terminal 22-23
Output Voltage
zWhen use the multimeter to measure
For front wheel, refer to "Front Wheel Sensor Drawing".
For rear wheel, refer to "Rear Wheel Sensor Drawing".
zWhen use the oscilloscope to measure
For front wheel, refer to the related standard.
For rear wheel, refer to the related standard.
5The fact that the output voltage is not within the above range may result from the following causes:
zExcessive clearance between the sensor and the ring gear.
zSensor fault.
zCheck the sensor resistance£¨1.0 - 1.3k¦¸£©.
zSelect the 4 points on the ring gear to check the clearance (ring gear distortion) between the ring
gear and the wheel speed sensor.
2.Check the Hydraulic Control Unit (HCU).
1Jack up the vehicle, make sure the wheel can rotate freely.
2Release the manual brake.
3Turn the ignition switch to ON after connecting the scan meter, do not start the engine this time.
4Refer to the HCU Diagnosis for inspection.
Note: when connecting or removing the scan meter, the ignition switch must be turned to OFF.