2008 GEELY CK torque

163II. STARTER ASSEMBLY REPLACEMENT (MR479Q, MR479QA, MR481QA)1. REMOVE STARTER ASSEMBLY
(a) Disconnect the starter connector.
(b) Remove the nut, and disconnect the starter
cable.
(c) Remove the 2 bolts and the starter
assembly.
2. INSTALL STARTER ASSEMBLY
Install according to the inverted order of removal.
Torque:
Bolt 37N.m (378kgf.cm, 27ft.lbf)
Harness 9.8N.m(100kgf.cm, 7.0ft.lbf)

1652. BATTERY REMOVAL AND INSTALLATION
HINT:
(1) The battery is not allowed to contact lubricating grease.
(2) The battery terminal is only allowed to be softly pulled out, in order to void damaging the battery.REMOVAL(1) Remove the negative (-) ground cable
(2) Remove the battery positive (+) cable
(3) Loosen the fixing clamp on the battery.INSTALLATIONInstall according to the inverted order of removal.
Tighten the torque
Tighten the battery cable clip to 6N.m (61kgf.cm, 4ft.lbf)
Tighten the fixing clamp to 12N.m (123kgf.cm, 8.6ft.lbf)

170(b) Inspect the stator winding
1Inspect the resistance of the stator winding
Place the multimeter at R x 1, connect 2 pens of the
meter to any of the 2 pens wires of the armature winding
respectively. There must be continuity. Where the
resistance reading is infinitely great shows an open circuit.
2Inspect the winding ground
Place the multimeter at R x 1, connect one pole of the
meter to the pole wires of the armature winding
respectively and the other pole of the meter to the stator
core. If the resistance reading is infinitely great, the
armature winding is well-insulated. If not, it needs repairing
and replacing.IV. ALTERNATOR ASSEMBLY REPLACEMENT (MR479Q, MR479QA, MR481QA)(a) Disconnect the alternator connector.
(b) Loosen the Bolt A, B, C
(c) Loosen the V-belt. Then remove the alternator.
2. INSTALL ALTERNATOR ASSEMBLY
Torque:
M10 bolt 15N.m (154kgf.cm, 9ft.lbf)
Tension adjustment for V-belt:
When the center of the belt receives a 50N of downward pressure, there is a 10 mm of deflection.AlternatorInspection of Armature Winding Ground

196Section 2 Replacement and AdjustmentI WIPER MOTOR ASSEMBLY REPLACEMENT1. REMOVE WIPER MOTOR
(a) Disconnect the connector.
(b) Remove the 4 mounting bolts.
(c) Separate the shaft of the motor crankshaft arm and the wiper link with special tools.
2. INSTALL A NEW WIPER MOTOR
(a) Press the shaft of the motor crankshaft arm and the wiper link in its position with special tools.
(b) Lock the 4 bolts in the specified torque.
(c) Connect the connector.
(d) Operate the wiper, make the washer fluid spraying on the windshield, check if the operation of wiper and
its starting position is normal. If not, remove the wiper arm blades assembly and make some proper
adjustment.
Hint: Make the top of the new shaft of the wiper motor crankshaft arm filled with lubricating oil.II. WIPER BLADES REPLACEMENT1. REMOVE BLADES FROM WIPER BLADES ASSEMBLY 1, 2
yRemove blades from wiper blades assembly 1, 2 respectively.
2. INSTALL NEW BLADES
yInstall new blades on wiper blades assembly 1, 2 respectively.4 Mounting Bolts

294III. HCU Replacement1. Depress the retaining clip on the union joint side
and remove the cylinder motor wire harness.
2. Remove the 4 screws as shown in the figure, the
removed old screw can not be reused.
3. Separate the HCU from the ECU.
4. Install the new HCU to the ECU.
5. Use new screw to attach the ECU to the HCU,
tighten the torque: 3+1Nm.
6. Connect the motor wire harness, be careful that
the retaining clip shall be in place.IV. ECU Replacement1. Depress the retaining clip on the union joint side and remove the
wire harness.
2. Remove the 4 screws as shown in the figure and discard them
3. Remove the HCU from the ECU.
4. Install the new ECU to the HCU.
5. Use the new screw to attach the ECU to the HCU, tighten the
torque3+1Nm.
6. Connect the motor wire harness, be careful that the retaining clip
shall be in place.

295V. ABS Assembly ReinstallationNote: the plug of the ABS assembly hydraulic outlet can only be removed after the brake pipe is
installed, lest the foreign object will enter the brake system.1. Install the ABS assembly to the bracket, tighten the torque: 20+4Nm.
2. Remove the plug of the hydraulic outlet, installed the brake pipe. Make sure that the brake pipe is
correctly installed.
3. Install the brake pipe connected to the master cylinder.
4. The brake pipe torque is 12+4Nm (M10 x 1) and 15+3Nm (M12 x 1).
5. Fill the new brake fluid into the reservoir until the liquid level reach the MAX and bleed it as specified.
6. With the ignition switch ON, ABS Warning Light must goes on for 1.7 seconds then goes off.
7. Clear the DTC memory, check if there is DTC again.
8. Drive the vehicle to confirm the ABS function (you must feel that the pedal rebound).VI. ECU ProgramNote: when replacing the HECU or ECU, you shall program the new ECU, otherwise the ABS
Warning Light flashes and the system can not operate normally.Use the scan meter to program the ECU based on the following procedure:Connect the scan meter with the diagnostic interfaceSelect function 07, Press OK button to confirmEnter code 01901 and Press OK button to confirmSelect function 07, Press OK button to confirm, quit the diagnosticEnd

312Introduction Of The Refrigeration Pipeline Installation:
1. It is recommended to fill some SW-100 compressor oil into the refrigerating circulation when installing a
new refrigeration pipe or cooling hose.
Refill: (approximate)
5ml{5 cc}: Refrigeration pipe
10ml{10 cc}: Condenser hose
2. Fill compressor oil to O-ring and other connecting points.
3. Tighten the connecting points.
Nuts union or slider joint type:
1. Tighten the nuts or the bolts of the connectiong
points by hand.
2. Tighten the connecting points with specified
torque wrench. It is connected with nuts. Tighten
the nuts with a wrench or a torque wrench.
3. Clip the slider block recess with pliers or other
similar tool and clamp the pipe used to connect
slider block. Tighten the bolt or the nuts at the
connecting points with a torque wrench.
7. A/C control panel removal / installation:
1. Disconnect the negative (--) terminal cable from the battery.
2. Remove the auxiliary console.
3. Disconnect the hot and cold air cable and airflow allocating cable.
4. Remove A/C control panel.
5. Disconnect blower switch connector.
6. Remove the lighting wire harness connector.
7. Remove the inside and outside circulation switch connector.
8. The installation is in the reverse order of the removal.Slider BuldgeSlider RecessionTorque Wrench

3336Install the headrest;
7Install the front seat with 4 tightening bolts. Torque: 14.72~23.52N.m.3.Adjust1The seat can adjust tilt angle forward in torque 2° x 5=10°;
Adjust backwards 2° x 27=54°;
2The seat assembly slides forwards 15mm x 4=60mm in torque 15N.m;
Slide backwards 15mm x 10=150mm;
3The headrest can be adjusted in 3 positions in height.Rear Seat1.Rear seat back
1Removal
a. Lift the rear seat back lock handle upwards. Turn seat back down forwards. Remove 4 set bolts.
Remove seat backassembly from the vehicle;
b. Remove seat back lock handle and handle seat;Install Front and Rear Seat Snap RingInstall Headrest SupportTrack Assembly Adjuster AssemblyInstall Adjuster and Track AssemblyAssemble the Seatback and Cushion